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2017-01-05 Managers BoT

2017-01-05 Managers BoT

Date

Attendees

Agenda

  • Discuss general plan for Winter 2017
  • Create Gantt chart for main mechanical projects for the term
  • Introduce alternate powertrain design (single motor → differential → drive shafts)

Minutes

ItemWhoNotes
General plan for Winter 2017

Minghao

Devon

Matt

  • Require full CAD + simulations by end of term for:
    • Space frame (FEA)
    • Body (CFD)
    • Suspension (FEA)
  • Divide term into two sprints: pre-midterm and post-midterm
    • Refer to Gantt chart on Google Drive
  • Main components:
  • Body CAD lead will be pitched on Thursday
    • Candidate must be extremely committed and willing to become proficient in CAD surface modelling
    • Will have limited design freedom, CAD work will be referenced to existing concept art
  • Goal is to contain most high-level decision making between Devon CopelandMatt Suski + Minghao Ji
  • Some smaller self contained projects to give to members:
    • Create CAD model of 95th percentile male and 5th percentile female
    • Determine the brake torque required for different car weights and spec components for each weight range
    • Battery box mounting system
    • Door structure and hinge mechanism
    • Steering wheel design
    • Heat forming for windshield and windows
Alternate powertrain
  • Idea is to put a single motor inside the vehicle and connect it to a rear differential driving the rear wheels
    • Would use constant-velocity universal joints to connect drive shafts to the wheels
    • Several potential options for physical orientation of motor and differential
    • This is how it's done in practically all production vehicles (such as the Tesla Model S)
  • Benefits:
    • Greatly simplify suspension upright design, especially brake mounts
    • Eliminates the concern of matching torque of two separate motors
    • Greatly reduces unsprung mass, improving handling
    • Eliminates a motor controller from car, recovering some space/wiring
    • Reduced motor failure rate, more spare motors
  • Cons:
    • Reduced torque/power, greater losses due to friction in differential and drive shafts
    • Greater mechanical complexity inside car
    • Affects placement of battery boxes
    • May require a new motor
  • This will be discussed prior to the Thursday meeting between Devon Copeland + Matt Suski + Minghao Ji