Upper Control Arm R02

Summary

This simulation has been redone to reflect the stock tube sizes VR3 has on hand. The only change is the geometry from 0.4375" x 0.065" to 0.4375" x 0.058" tubes.

Assignee

Adam Marchand

Checked by
Date

Pass/Fail

PASS

MS Part NumberMS00017
Revision02
AssemblyFront Suspension
Material4130 Chromoly
Yield strength435 MPa
Endurance Strength
Max von Mises Stress130.61 MPa
Max displacement0.10396mm
Safety Factor3.33
Lifetime

Background Information 

This simulation is a revised version of Upper Control Arm, with a thinner wall thickness to accommodate VR3's standard stocked sizes. The simulations are identical from a loading/boundary standpoint.

Requirements

FS >3

Loading and Boundary Conditions 


Results

von Mises Stress 130.61 MPa
Displacement0.10396 mm
Mesh Independence

Conclusion & Recommendation 

This simulation netted a larger safety factor. The removal of the gap weld in the previous simulation reduced stress concentrations greatly. VR3 is good to manufacture with the provided tube size