Chassis Simulations for 2021-03-21 Chassis Reinforcements
Considerations to Keep in Mind:
Keep track of weight
Standard weight that dynamics designs using is 720 kg.
Calculate weight of tubes before adding the new tubes. Then calculate weight of tubes after new tubes are added. Calculate percentage difference. <5% difference is likely not a large concern
Remember the complications in regards to welding.
Should review and measure out chassis before finalizing tubes order
Chassis Before Any Modifications:
ASC Regulations Requirements:
Quick Overview of Vehicle Collision Loading Scenarios:
See Appendix F of ASC Regs 2021 for more details
First Reinforcement Attempt
12 new tubes
General Max Stresses:
4130 Chromoly - Yield Strength = 415 MPa
Loading Scenario | Approx. Absolute Max. Stress (MPa) |
---|---|
Front Bar | 220 |
Back Bar | 420 |
Side 30 Wall | 1050 |
Side 60 Wall | 750 |
A Pillar | 1300 |
B Pillar | 1800 |
C Pillar | 1200 |
Front 30 Wall | 1400 |
Front 60 Wall | 900 |
Top 60 Wall | 2500 |
Top | 750 |
Top 30 Wall | 1460 |
Combined Loading | Not Set-up Yet |
Issue #1: Front Section - Collisions from the side - A Pillar Image
A lot of stress in the front half floor area. Will likely add more tubes on the lowest floor level shown in pink.
This would help resolve:
Side 30, Side 60, A Pillar
Issue #2: Mid Section - Collisions from the Side - B Pillar Image
A lot of stress on the B Pillar itself. Will likely add in B Bulkhead to reduce stress
This would help resolve:
B Pillar
A lot of stress on lower floor back half section. Will likely need horizontal tubes
This would help resolve:
C Pillar
Issue #3: Front Area - Front 30 Image
Issue #4: Top Long Round Tube Area - Top 60 Image
Second Reinforcement Attempt:
17 new tubes
B Bulkhead added
General Max Stresses
Loading Scenario | Approx. Absolute Max. Stress (MPa) |
---|---|
Front Bar | 380 |
Back Bar | 425 |
Side 30 Wall | 1025 |
Side 60 Wall | 990 |
A Pillar | 1185 |
B Pillar | 464 |
C Pillar | 905 |
Front 30 Wall | 1310 |
Front 60 Wall | 770 |
Top 60 Wall | 2620 |
Top | 540 |
Top 30 Wall | 1530 |
Combined Loading | Not Set-up Yet |