Aerobody Task Breakdown

Ight, we gotta get a lot sorted out this term to stay on track with the car’s timeline.

DRI means Directly Responsible Individual, basically the owner of the task.

My plan for tasks in in the tables below.

All tasks to be reviewed by @Michael Hanley & @Jasmine Thind

Thank you Jens for this writeup

Visual Timeline:

Task

Milestones

DRIs

Task

Milestones

DRIs

Tub

Male plug design - February 27th

Foam split up in MasterCAM - March 18th

Start mold manufacturing - March 20th

Conceptual Resin Lines Concepts - March 31st

Reach out to professions for consult - March 31st

Build structure for left plug - April 1st

Finish left of half plug - April 3rd

Build structure for right plug - April 15th

Finish right half of plug - April 17th

Material cut plan for fiberglass - June 23rd

Finish surface prep - June 30th

Material Prep - June 30th

Fiberglass layup - July 1st

Build mold platform - July 2nd

Material cut plan for carbon - July 6th

Material prep - July 7th

Carbon fiber Layup - July 8th

Michael

Entire team to help with mold prep and construction

Wheel Cover

Conceptual design of mechanism - March 16th

DFM/DFA review with Michael - March 23rd

Mold CAD concept - March 30th

Finalize mold CAD - April 6th

Wheel cover CAD in the car - April 30th

Matthew

Tania

Dhruv

Sonny

Janushan

Jeniton

Aditi

Melinda

Ribs

Conceptual rib design - December 30th

CAD of ribs - February 1st

Rib alignment conceptualization - February 17th

Rib alignment review with Michael - February 24th

Ribs FEA with roof - April 12th

Finalize rib design - April 30th

Rib layup - May 20th

Matthew

Nathan

Michael , Jens, Mido (for FEA review)

Wheel Well

TBD - Dependent on Dynamics

Jasmine

Floor Panel

Concept design of floor (integration) - March 21st

Floor CAD complete - March 31st

Floor FEA - April 11th

Foam breakdown of floor - April 15th

Layup - May 6th

Michael

Roof

Mold concept - March 21st

Mold with cutout and alignments - March 31st

Foam breakdown of mold - April 10th

Start Machining - July 26th

Finish mold surface prep - September 15th

Material prep - September 15th

Layup - September 16th

 

Canopy

Mold concept - March 21st

Mold with cutout and alignments - March 31st

Foam breakdown of mold - April 10th

Start Machining - July 3rd

Material cut plan for fiberglass - July 23rd

Finish mold surface prep - July 31st

Fiberglass material prep - July 31st

Material cut plan for carbon - August 3rd

Material prep - August 4thth

Carbon material prep - August 5th

Layup - August 5th

 

Aero-Chassis Integration

Finalized concept - April 30th

Michael

Matthew

Mido

Ventilation

Ventilation concept - August 31st

Michael

Lights

Refer to this confluence page:

https://uwmidsun.atlassian.net/l/cp/X1cGk1Xm

 

Jasmine

Fatima

Ryan

Dhruv

Althea

Carina

Noah

Edward

Jeniton

Windshield

Windshield Design - March 1st

Windshield Mold CAD Concept - March 12th

Back Windshield Design - March 12th

Back Windshield Mold CAD Concept - March 12th

Finalized Mold CAD - Dependent on Thermoformer

Plan to have Windshield in the bay by - August 15th

Integration into Canopy - TBD

Jasmine