Aerobody Task Breakdown
Ight, we gotta get a lot sorted out this term to stay on track with the car’s timeline.
DRI means Directly Responsible Individual, basically the owner of the task.
My plan for tasks in in the tables below.
All tasks to be reviewed by @Michael Hanley & @Jasmine Thind
Thank you Jens for this writeup
Visual Timeline:
Task | Milestones | DRIs |
---|---|---|
Tub | Male plug design - February 27th Foam split up in MasterCAM - March 18th Start mold manufacturing - March 20th Conceptual Resin Lines Concepts - March 31st Reach out to professions for consult - March 31st Build structure for left plug - April 1st Finish left of half plug - April 3rd Build structure for right plug - April 15th Finish right half of plug - April 17th Material cut plan for fiberglass - June 23rd Finish surface prep - June 30th Material Prep - June 30th Fiberglass layup - July 1st Build mold platform - July 2nd Material cut plan for carbon - July 6th Material prep - July 7th Carbon fiber Layup - July 8th | Michael Entire team to help with mold prep and construction |
Wheel Cover | Conceptual design of mechanism - March 16th DFM/DFA review with Michael - March 23rd Mold CAD concept - March 30th Finalize mold CAD - April 6th Wheel cover CAD in the car - April 30th | Matthew Tania Dhruv Sonny Janushan Jeniton Aditi Melinda |
Ribs | Conceptual rib design - December 30th CAD of ribs - February 1st Rib alignment conceptualization - February 17th Rib alignment review with Michael - February 24th Ribs FEA with roof - April 12th Finalize rib design - April 30th Rib layup - May 20th | Matthew Nathan Michael , Jens, Mido (for FEA review) |
Wheel Well | TBD - Dependent on Dynamics | Jasmine |
Floor Panel | Concept design of floor (integration) - March 21st Floor CAD complete - March 31st Floor FEA - April 11th Foam breakdown of floor - April 15th Layup - May 6th | Michael |
Roof | Mold concept - March 21st Mold with cutout and alignments - March 31st Foam breakdown of mold - April 10th Start Machining - July 26th Finish mold surface prep - September 15th Material prep - September 15th Layup - September 16th |
|
Canopy | Mold concept - March 21st Mold with cutout and alignments - March 31st Foam breakdown of mold - April 10th Start Machining - July 3rd Material cut plan for fiberglass - July 23rd Finish mold surface prep - July 31st Fiberglass material prep - July 31st Material cut plan for carbon - August 3rd Material prep - August 4thth Carbon material prep - August 5th Layup - August 5th |
|
Aero-Chassis Integration | Finalized concept - April 30th | Michael Matthew Mido |
Ventilation | Ventilation concept - August 31st | Michael |
Lights | Refer to this confluence page: https://uwmidsun.atlassian.net/l/cp/X1cGk1Xm
| Jasmine Fatima Ryan Dhruv Althea Carina Noah Edward Jeniton |
Windshield | Windshield Design - March 1st Windshield Mold CAD Concept - March 12th Back Windshield Design - March 12th Back Windshield Mold CAD Concept - March 12th Finalized Mold CAD - Dependent on Thermoformer Plan to have Windshield in the bay by - August 15th Integration into Canopy - TBD | Jasmine |