Revised Internal Book Categories + Subcategories

Currently, there are many ‘less relevant’ categories, which do not help us with budgeting. We are revisiting these categories while thinking about what costs are most important when planning out a budget for the next car.

 

New Categories

Category

Description

Aerobody

  • Shell of vehicle, mostly composite/layup material and consumable costs

Interiors

  • Any interior design items - could be composite materials, 

Chassis

  • Frame of the vehicle, category mostly for chassis tubes and machining services such as welding done through the E3 machine shop

Dynamics

  • Rims, steering, etc.

Mech Misc.



Elec Integration

  • Battery box items

Hardware

  • PCBs, components, wires, etc.

Array

  • Solar array, encapsulation

Elec Misc. 



Race Fees

  • American Solar Challenge (ASC)

  • Formula Sun Grand Prix (FSGP)

  • Other (there has been some discussion about doing a mini race in Canada)

General

  • Web hosting services, website builder, domain

  • Transportation

  • Equipment

  •  

  • Any shared equipment (typically purchased through EngSoc or WEEF)

 

New Subcategories

Aerobody

Description

Mold Materials

  • Mold Materials (MDF, adhesive, etc.)

  • Mold fabrication services

Layup Consumables

  • Mold Materials

  • Vacuum bagging, tape, etc.

  • Prepreg core / carbon fiber

  • Nomex honeycomb core

Windshield & Windows

Canopy

  • Thermoforming (& related costs)

  • Material

Thermoforming



Finishing

  • Exterior Painting

Lights

  • Thermoforming

  • Material

Misc.



Buffer

 

Chassis

Description

Chassis Tubes

  • VR3 package

Welding

  • Machining services, typically done at the E3 machine shop

Jig

  • Holds the chassis in place during welding

Powder Coating

  • Protective material to coat the chassis to prevent rust/damage

Driver Seat

 

Misc.

 

Buffer

 

 

Dynamics

Description

Rims

  • Material cost

  • Machining costs

Hubs & Bearings

 

Steering

  • Steering Column

  • Hardware (fasteners, screws, bolts, etc.)

Suspension

  • Hardware

Brakes

 

Pedals

 

Misc.

 

Buffer

 

Hardware

Description

PCB Components

 

PCB Fabrication

 

Wires, Cables and Harnesses

 

Equipment

 

Lights

 

Charger

Differs for challenger…?

Yup, won’t need an external charger

Misc.

 

Buffer

 

Solar

Description

Solar Array

  • Cells

Encapsulation

Assuming we won’t be doing our own

MPPTs

 

Application Materials

  • sealing

  • mounting/applying

Misc.

  • includes Array cleansing & maintenance materials

Buffer

 

Elec Integration

Description

Li-Ion Cells

 

Module Materials

 

Electrical Enclosures

  • Enclosure for Electrical equipment/boards/systems

  • Mounting of enclosure to vehicle

Manufacturing

 

Battery Box Enclosures

 

Misc.

 

Buffer

 

General

Description

Licenses and Subscriptions

  • Operational Costs including website, hosting, domain

FSGP / ASC Race Fees

 

Shipping + Customs Clearance

 

Equipment

  • Includes storage equipment for operations/organization

Rentals + Facilities

  • External storage rentals, facilities, etc.

  • Living accommodations (typically split by the race team)

Travel

  • Gas

Other

  • potentially computer upgrades, etc.

Race

Description

FSGP Fees

 

Shipping + Customs Clearance

 

ASC Fees