Battery Module Wire Lengths, Sizes, Qty

For all wires that connect to the busbars: Strip 5±0.5 mm of insulation off one end and 2.75±0.25 mm off the other end.

For all wires that connect to the thermistors: Strip 8±0.5 mm of insulation off one end and 2.75±0.25 mm off the other end.

Ref.	Wire Usage	Wire Gauge	Cut to Length (±2mm)	Insulation Color	Strip lengths (Tolerance above)	Wire QTY	Total Wire Length (mm)

Ref.	Wire Usage	Wire Gauge	Cut to Length (±2mm)	Insulation Color	Strip lengths (Tolerance above)	Wire QTY	Total Wire Length (mm)
1	Top Busbar Far Side Voltage Tap	22	100	Orange	5 / 2.5	35	3500
2	Top Busbar Far Side Balance Tap	18	100	Orange	5 / 2.5	35	3500
3	Top Busbar Close Side Voltage Tap	22	78	Orange	5 / 2.5	35	2730
4	Top Busbar Close Side Balance Tap	18	105	Orange	5 / 2.5	35	3675
5	Bottom Busbar Far Side Voltage Tap	22	175	Orange	5 / 2.5	35	6125
6	Bottom Busbar Close Side Balance Tap	18	135	Orange	5 / 2.5	35	4725
7	Thermistor 1 - Close side short wire	22	135	Blue	8 / 2.5	70	9450
8	Thermistor 2 - Close side long Wire	22	145	Blue	8 / 2.5	70	10150
9	Thermistor 3 - Far side short wire	22	175	Blue	8 / 2.5	70	12250
10	Thermistor 4 - Far side long wire	22	190	Blue	8 / 2.5	70	13300

Wire Type	Total Length (mm)	Total Length (ft)	To Order (ft)	To Order (m)

Wire Type	Total Length (mm)	Total Length (ft)	To Order (ft)	To Order (m)
Orange 18AWG	11900	39.04	50	15
Orange 22AWG	12355	40.53	50	15
Blue 22AWG	45150	148.13	170	50

Total cost: $105+tax