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Universal Pedal Design

Universal Pedal Design

Requirement

For…

Description

Reasoning

Requirement

For…

Description

Reasoning

Floor Mounting

Both

Pedal should be easily and rigidly mounted to a rigid floor panel

 

Travel Range

Both

Pedal should have a full angular range of travel of at least 20 degrees

You want a large operating range to work with, so you’re not working with micro

Mechanical Advantage

Both

The driver should be able to fully activate the mechanism with <=70lb of force

 

Ergonomics

Both

The driver’s foot should be able to easily/ergonomically apply force over the entire travel range of the pedal

 

Force resistance / springback

Both

The pedal should provide substantial resistance during operation (can be constant or linear)

 

Springback

Both

The pedal should return to its un-pressed position when force not applied

 

Angular Measurement

Accelerator (ideally brakes too)

The pedal shall measure its angular position and output the result to a controller board, with a measurement resolution of at least 0.5 degrees

 

Limit switch

Ideally both

The pedal should incorporate a limit switch that measures whether or not the pedal is depressed.

Ideally, the threshold for limit switch activation should be easy to adjust/tune

 

 

 

 

 

 

 

 

 

 

 

 

 

To-Do Stuff

  1. Read this page, it shows the cad and has good details for background info

Brake Pedal Fixes Project

  1. Research:

    1. how to get accurate position reading? @waleed

      1. angular readings/sensors?

      2. linear displacement readings/sensors?

    2. How to provide force feedback in a pedal? @zahedan

    3. What is a master cylinder and how does it work? @thea

    4. what angular range should we experience? @jonathanzhou

    5. what is the nominal load you should expect to apply with a foot?

    6. How does angular displacement → linear placement

    7. EVERYONE: how does a real car pedal work?

    8. Other student team pedals - how do they do it? (Formula SAE, Formula Electric, Baja, other solar car teams, sim racing)

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