Stanford Solar Team - Information Learning
Me and @Forest Zhou went to Stanford Solar car team and talked to them about their car/doing some information sharing in general.
Operations:
Stanford is not “that” supportive with design teams compared to Waterloo, for liability reasons. After WSC 2019 video where Stanford car battery caught on fire, a lot of procedures/rules changed for them. Their bay is restricted during certain hours and must have a Graduate TA to supervise(max 20 hours a week), and a lot of their machining tools were taken away
Their car was built towards WSC, but then modified for ASC/FSGP instead.
They will be joining us for FSGP 2025 using existing vehicle
Team leads try their best to stay in the area to work on the vehicle, because sometimes people also go on summer internships/long internships so they try to figure out how to retain members
Solar/Motor/Hardware
Custom motor machined by former UofMichigan Solar team alumni/graduate students, proven to be very reliable and used since 2014.
Motor Controller : WS22, so same as us, has a nice mount with water-proofing in mind, but wants to do it better(see photos).
Looks like Maxeon Sunpower cells
Use Photon 3 MPPTs, but want to eventually try custom, company went kapok
lolTelemetry isn’t anything too special, using Wi-Fi currently but range limited, wants to try something with Cellular
PCS is Vicor DCM, but they’re having issues and want to go Custom
Harnessing/Connectors : Zip Ties, sleeving on cables, clearly defined routing channel area to look clean. Look into Phoenix Connectors and Deutsche connectors for robustness for CAN lines.
STM32F429 is their main MCU
General Architecture and Board Config : BMS Board(Carrier/AFE/Current Sensing/MCI/PCS/Contactor and recharge integrated), Main STM32 Computing central hub, mounted in front.
Steering stalk/center console is a board inside steering wheel(see pictures), uses buttons and display and automotive standard connectors.(See photos)
BMS is similar to us, LTC6811 but everything is on one large board
Steering stalk has a separate mechanical and electrical disconnect(see photos)
Battery/Elec Integration/Battery Box
31S9P : Split into 15 2S9P modules and a 1S9P
Samsung 21700 50S, decided due to high discharge rate(25A)
Vibration pads in the battery box to reduce vibration issues
Battery box mounted in front of car, they weren’t required to prove the 5G restraining limits in sims funnily enough.
Deutsche connectors for a lot of things
How battery enclosure is mounted? with seatbelts…. LOL, and yes this is not a joke, see photos
Aviation style seatbelts mounted to structural ribs in the front that go to chassis area
No cell fusing in the packs that I can see
One enclosure, separated in two regions(Top for BMS board), modules placed below
Mechanical(Aero/Chassis/Dynamics/Brakes)
Since me and Forest aren’t mechies, weren’t able to ask in detail about those lol, but we have photos