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To add more info soon

What is a relay

A relay is a switch that can be used to open and close circuits when they receive an electrical signal.

How They Work

Normally open – power flows through the input circuit, activating an electromagnet that attracts/repulses causing a contact to join with the second larger circuit, allowing current to flow. When power is removed, a spring draws the contact away from the second circuit, stopping the flow of electricity.

Normally closed – fundamentally the same as normally open, but with the default states reversed.

Types of relays

Movable Contacts (Mechanical Relay)

Mechanical relays have contacts inside of them that are used to open or close a circuit. This happens when a electric signal is applied to the coil which generates a magnetic force which can either close or release the contacts.

Notes:

  • Physical Spacing

    • The physical spacing between the coil and the contact component needs to be considered as it will affect the level of insulation on both the input and output

  • Coil Suppression

    • When the coil de-energized, there will be a collabsing magnetic field which will generate a reverse voltage spike acrross the coil terminals. This can cause damage to the driver circuit components. As such, a fly-back diode is commonly used with a relay. (to add the problems with this solution later)

    • Another option is to place a resistor in parallel with the coil

    • Alternative is to use zener diode in series with a regular diode

No movable contacts (MOS FET relay, Solid State Relay)

Non-movable contact relays use semiconductor and electrical switching elements like MOS FET and triac to act as switches.

Some benefits of this type of relay:

  1. Small and light

  2. Generally has a longer operating life

  3. Shock resistance

  4. Quiet

  5. High speed switching

Other Relay Considerations

Contacts

Relays which use contacts can come in different types each with differing levels of reliability. In terms of most to least reliable is as follows:

  1. Cross-Bar Twin Contact: Moving and fixed ends come together at a right angle to enable stable contact

  2. Twin Contact: Terminal that has two points of contact

  3. Single Contact: A terminal with only one point of contact

Terminals

Relays can have different types of terminals attached to them ranging from screw terminals to pc board terminals.

Enclosures

Relays come in various types of enclosures such as Plastic Sealed and Flux resistant type. Depending on where they are being used, you may want to consider what they can protect against (dust, dirt, etc.)

Additional Resources:

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