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Adhesive test results are based on material testing procedures outlined here:
Material Testing for Adhesives

Load rate used for Universal Testing Machine (UTM) was 0.5 mm/min.

Summary / Conclusions

Adhesive testing has found that surface preparation techniques have a profound effect on the adhesive’s strength. Degreasing provides a 46.55% stronger bond than using no surface preparation technique. Abrasion provides a 64.78% stronger bond than using no surface preparation technique.

Adhesive testing has also found that thorough and proper preparation of adhesive joints greatly influences whether it will result in utter failure or a superior bond.

Raw Data

Refer to the file “Adhesive Testing Data.xls” for the raw data outputted from the Universal Testing Machine

Processed Data

Refer to the file “EA E120 HP-EN.pdf” for the adhesive’s technical data sheet.

Table #1: Max shear stress of each test specimen

Specimen

Max Shear Stress (MPa)

Comments

None 1

3.227076

Suspicion of poor preparation

None 2

15.00324693

None 3

3.51152

Suspicion of poor preparation

Degrease 1

7.364299

Degrease 2

1.401875

Suspicion of poor preparation

Degrease 3

3.46305

Abrade 1

5.961373

Abrade 2

4.618917913

Abrade 3

9.213191

Table #2: Average max shear stress of each surface preparation technique

Surface Preparation

Average Max Shear Stress (MPa)

None

7.247280977

Degrease

4.076408

Abrasion

6.597827304

Table #3: Modified average max shear stress of each surface preparation technique excluding anomalies

Surface Preparation

Average Max Shear Stress (MPa)

Samples Included

None

3.369298

None 1, None 3

Degrease

5.4136745

Degrease 1, Degrease 3

Abrasion

6.597827304

Abrade 1, Abrade 2, Abrade 3

Table #4: Percentage difference of surface preparation techniques compared to none based on Table #3 calculations

Surface Preparation

Percentage Difference (%)

Degrease

46.55318003

Abrasion

64.78356007

Graphs of Single Lap Shear Test:

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