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The next stage of the research is to design a mock battery pack based on these specifications.

...

Battery Pack Requirements:

Item

Requirement

Spec

Notes

Race Distance

3000km

 

Car Average Velocity

60km/h

Assume average velocity for the entire duration of the race, and that the path is flat.

Power Consumed travelling at Average Velocity

1005W

Per Motor

Peak Motor Power

5000W

Max power that the motors will draw (per motor)

Number of Motors

2

Motors on each of the 2 rear wheels

Motor Controller Min, Max Voltage

50V, 165V

 

Solar Power Input

800W

Assume the sun is always shining for the entire duration of the race

...

Nominal Voltage

~130V

Max Voltage

~150V

Capacity

Maximize meeting the requirements for voltage and battery weight.

ASC Battery Weight Regulations:

Cell Type

Max Weight

Li-S

15.00 kg

Li-Ion

20.00 kg

Li-Polymer

20.00 kg

LiFePo4

40.00 kg

The goal of this task is to find a sample cell that is commercially available right now (there is information for purchasing the cell), and use their specs to design a battery pack (#P #S, number of cells in parallel, number of cells in series).

18650 Cell Distributors contains some information on battery suppliers that were looked into in the past.

Choosing Cells to Test MSXIV Li-ion Cell Testing Procedures (for cell selection) some documentation on past tests we did to select a cell (some parts outdated).

After designing the pack, try to calculate the following specs, and outline your design process and the specs under your battery pack page:

  • Total number of cells

  • Nominal capacity [Ah]

  • Minimum capacity [Ah]

  • Nominal voltage [V]

  • Min voltage [V]

  • Max voltage [V]

  • Total volume [m^3]

  • Gravimetric Density [Wh/kg]

  • Volumetric density [Wh/L]

  • Max discharge current [A]

  • Max charge current [A]

    • Standard Charge Rate

    • Max Continuous Discharge Rate

    • Max Peak Charge Rate

  • Number of charge cycles

  • Total cost [USD]