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Compiling notes, tips, and instructions on various stages of Aero-Chassis Integration

W21/S21 - Aero-Chassis Integration Resources

Table of Contents
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titleAero-Chassis Integration Task Tracker
https://docs.google.com/spreadsheets/d/1j_er8JdMh7N9SK_BJOvb9FXap21y6oPisjWJIphFNgs/edit#gid=0

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titleUsage and General AdviceProject Status and Updates

See the “Aero-Chassis Projects” section for project-specific pages.

https://docs.google.com/presentation/d/11CjKaAsIzviGp7nR2q-w4SpiHLnWtW-IfKPLS8wMUfs/edit#slide=id.gb447a16bf8_0_41

Adhesives Information:

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Adhesive Usage: LOCTITE EA E-120HP - Epoxy adhesive - Henkel Adhesives (henkel-adhesives.com)

In the bay:

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F2020 - ordered 10 x 50 mL cartridges

Part Bonded to Chassis

No. of 50mL Cartridges Used

Front + Rear Bulkheads

2.5

Bottom Panel

B-Bulkhead

Floor Panels

Side Panels

:url
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titleGeneral Advice
Google drive docs
width720
showLinktrue
on Adhesive Bonding

General Advice:

https://docs.google.com/document/d/1wmkFvQsqSaN1GGaaAws0sL8bsXJgBMXaQ7hjFhtbwMA/edit?usp=sharingheight
300

Panel Integration Plans

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Integration Timeline and Instructions

Term

Panel(s)

Details

F20

  •  A, C Bulkheads

N/A

S21

  •  Bottom Panel

Bottom Panel-Chassis Integration

  •  Floor Panels

Floor Panel-Chassis Integration

[ Dynamics Assembly / Panel Manufacturing ]

  •  B-Bulkhead

B-Bulkhead Assembly Plan

F21

[ Panel Trimming (see below) & Painting / Interiors Assembly ]Dynamics Assembly / Panel Manufacturing ]

W22

  •  Bridges

Bridges Integration

  •  Side Panels

SIDE PANEL(S)-CHASSIS INTEGRATION

  •  Roof (removable)

Roof Panel -- Aero-Chassis Integration

  •  Trunk (removable)

Trunk Hinges

  •  Wheel Covers

Wheel Cover Integration - Development

[ Thermoformed Panels Complete ]

  •  Windows

Window Panel Integration Plan

  •  Hood

Hood Panel Integration

  •  Windshield (removable)

Windshield Panel Fastening

  •  Headlights

Lights DFMA

  •  Doors

S22

[ Panel Painting, Sealing, Waterproofing ]

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  1. Bridges - trimmed using mold outline

  2. Side Panels - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, bridges

  3. Trunk - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, side panel, bridges

  4. Roof - trimmed using mold outline???, clamp to chassis, trim to fit with side panels, bridges

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