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Compiling notes, tips, and instructions on various stages of Aero-Chassis Integration

W21/S21 - Aero-Chassis Integration Resources

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titleGeneral Advice on Adhesive Bonding

General Advice:

https://docs.google.com/document/d/1wmkFvQsqSaN1GGaaAws0sL8bsXJgBMXaQ7hjFhtbwMA/edit?usp=sharing

Panel Integration Plans

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Integration Timeline and Instructions

Term

Panel(s)

Details

F20

  •  A, C Bulkheads

N/A

S21

  •  Bottom Panel

Bottom Panel-Chassis Integration

  •  Floor Panels

Floor Panel-Chassis Integration

  •  B-Bulkhead

B-Bulkhead Assembly Plan

F21

[ Dynamics Assembly / Panel Manufacturing ]

W22

  •  Bridges

Bridges Integration

  •  Side Panels

SIDE PANEL(S)-CHASSIS INTEGRATION

  •  Roof (removable)

Roof Panel -- Aero-Chassis Integration

  •  Trunk (removable)

Trunk Hinges

  •  Wheel Covers

Wheel Cover Integration - Development

[ Thermoformed Panels Complete ]

  •  Windows

  •  Hood

Hood Panel Integration

  •  Windshield (removable)

Windshield Panel Fastening

  •  Headlights

Lights DFMA

  •  Doors

S22

[ Panel Painting, Sealing, Waterproofing ]

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  1. Bridges - trimmed using mold outline

  2. Side Panels - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, bridges

  3. Trunk - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, side panel, bridges

  4. Roof - trimmed using mold outline???, clamp to chassis, trim to fit with side panels, bridges

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