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Table of Contents
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Timeline and Task Tracker:

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Expand
titleAero-Chassis Integration Task Tracker
https://docs.google.com/spreadsheets/d/1j_er8JdMh7N9SK_BJOvb9FXap21y6oPisjWJIphFNgs/edit#gid=0

Adhesives Information:

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Expand
titleUsage and General Advice

Adhesive Usage: LOCTITE EA E-120HP - Epoxy adhesive - Henkel Adhesives (henkel-adhesives.com)

In the bay:

F2020 - ordered 10 x 50 mL cartridges

Part Bonded to Chassis

No. of 50mL Cartridges Used

Front + Rear Bulkheads

2.5

Bottom Panel

B-Bulkhead

Floor Panels

Side Panels

General Advice:

Google drive docs
width720
showLinktrue
urlhttps://docs.google.com/document/d/1wmkFvQsqSaN1GGaaAws0sL8bsXJgBMXaQ7hjFhtbwMA/edit?usp=sharing
height300

Panel Integration Plans [WORK IN PROGRESS]:

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Integration Timeline and Instructions

  •  A, C Bulkheads

N/A

  •  Bottom Panel

Bottom Panel-Chassis Integration

  •  Floor Panels

Floor Panel-Chassis Integration

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[ Dynamics Assembly / Panel Manufacturing ]

  •  B-Bulkhead

B-Bulkhead Assembly Plan

[ Panel Trimming (see below) & Painting / Interiors Assembly ]

  •  

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  • Bridges

Bridges Integration

  •  Side Panels

SIDE PANEL(S)-CHASSIS INTEGRATION

  •  

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  • Roof (removable)

Roof Panel -- Aero-Chassis Integration

  •  Trunk (removable

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Trunk Hinges

  •  Wheel Covers

[ Thermoformed Panels Complete ]

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  • Windows

  •  Hood

Hood Panel Integration

  •  Windshield (removable)

Windshield Panel Fastening

  •  Headlights

Lights DFMA

  •  Doors

[ Panel Painting, Sealing, Waterproofing ]

Panel Specific Mounting Information

The following page summarizes all the aerobody panels and their respective fastening/bonding methods.

Panel Fastening/Bonding Details

Panel Trimming Groups, Order & Details

Bottom Panel and Flats

  1. Bottom Panel - trimmed using mold outline

  2. Bulkheads - trimmed using a stencil

  3. Floor panels - trimmed using a stencil?, trim to fit within chassis, bulkheads and seats

Main Body Panels

  1. Bridges - trimmed using mold outline

  2. Side Panels - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, bridges

  3. Trunk - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, side panel, bridges

  4. Roof - trimmed using mold outline, clamp to chassis, trim to fit with side panels, bridges

Thermoformed and Surrounding Panels

  1. Windows - trimmed using mold outline?, trim/fit to door flanges

  2. Hood - trimmed using mold outline, clamp to side panels and trim to bottom and side panelsDoors

  3. Windshield - trimmed using mold outline?, trim/fit to side panelsFloor panels bridge/side panel/hood flanges

  4. Headlights - trimmed using a stencil (mold outline?), trim to fit within chassis, bulkheads and seats/fit to hood, side panel flanges

  5. Doors - trimmed using mold outline, trim to side panels