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Panel Integration Plans [WORK IN PROGRESS]:

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Integration Timeline and Instructions

[ Dynamics Assembly / Panel Manufacturing ]

[ Panel Trimming (see below) & Painting / Interiors Assembly ]

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  •  Doors + Windows
  •  Windshield (removable)
  •  Headlights Lights DFMA

Panel Specific Information

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Panel

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Design and Research

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Integration Instructions

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Bottom Panel

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Bottom Panel-Chassis Integration Plan

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B-Bulkhead

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Floor Panels

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Floor Panel-Chassis Integration

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Bridges

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Side Panels

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SIDE PANEL(S)-CHASSIS INTEGRATION

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Hood

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Hood + Windshield Panel Fastening Methods

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Roof (removable)

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Roof Panel -- Aero-Chassis Integration

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Trunk (removable)

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Trunk Hinges
Trunk Latch

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Doors + Windows

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Windshield (removable)

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Hood + Windshield Panel Fastening Methods

Windshield Fastening

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Headlights

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The following page summarizes all the aerobody panels and their respective fastening/bonding methods.

Panel Fastening/Bonding Details

Panel Trimming Order

  1. Bottom Panel - trimmed using mold outline

  2. Bulkheads - trimmed using a stencil

  3. Bridges - trimmed using mold outline

  4. Side Panels - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, bridges

  5. Trunk - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, side panel, bridges

  6. Roof - trimmed using mold outline, clamp to chassis, trim to fit with side panels, bridges

  7. Hood - trimmed using mold outline, clamp to side panels and trim to bottom and side panels

  8. Doors - trimmed using mold outline, trim to side panels

  9. Floor panels - trimmed using a stencil (?), trim to fit within chassis, bulkheads and seats

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