Must be bigger than X 32” Y 18” Z 20” (Machine at waterloo)
Xometry offers many different processes such as:
3D printing - Carbon DLS - DMLS
FDM - HP multi-jet fusion - PolyJet
SLS - SLA - CNC machining
Injection molding - Sheet metal - Urethane casting
Xometry can do each service with a number of different materials ranging from plastic, rubbers, aluminums, steel and stainless steels, nylons, coppers, acrylic, titanium, different types of urethane, and many other materials. Xometry seems to be a good website to go to for molds and parts made of whatever is wanted.
In the link above CAD files can be uploaded with the preferred process and material to get a quote on the price and time it will take to have the part made.
Here is an example of a part CNC machined out of Aluminum. It would be made in the US.
Composites Atlantic
http://stelia-northamerica.com/contact/
Composites Atlantic has 2 sites, one in Quebec and the head office in Nova Scotia. Composites Atlantic makes parts for space stations, military jets, and commercial jets. The company also has plenty of expertise with materials such as:
E-Glass - S-Glass - Quartz - Carbon (all Modulus) - Carbon coated nickel
Aramid (Kevlar) - Boron - Polyethylene - Ceramic - Polyester
Spectra
Moreover, Composites Atlantic has a very large selection of tools shown below:
3 Lectra CNC Prepreg Cutting Machines
Hot drape forming
3 Laser Projector systems for ply location
8 Clean Rooms (16,300 SF, 1520 SM) and main qualifications
Various size ovens for curing and post curing
6 Autoclaves with maximum envelope of 12 ft X 40 ft“ up to 800F
CNC Machining/Drilling- Qty 4, 5 axis machines, 2 large envelope (6m x 3m x 2m)
3D Inspection Capabilities (CMM & Laser Scanner)
Non-Destructive Test (NDT) U-array, C-scan, Phase-Array, A-scan
4 Winding Machines (wet winding and pre-preg)
Compression Molding Presses
Viper 4000 AFP Machine
Priming/Painting- 3 paint booths
Thermoforming
The main concern with this company would be price and if they would be willing to help a small team like MidnightSun.