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Winter 2021 Onboard

Push mini-project more (building battery series based on certain specs) - mandatory for all team members

  • Make less complicated

  • Make it more relevant to the car to have members understand the importance of the mini-project

  • Clarify the purpose of the mini-project but also have some handholding

  • 2 weeks following Thursday, Jan 14th, 7:30 PM general

    • End of week 1 | Thursday, Jan 21st: First presentation of findings thus far, including thought process and questions

    • End of week 2 | Thursday, Jan 28th: Final presentations of solution

@mentors should be more proactive, please hold check-in conversations weekly if possible on Slack to lead new members


[@Micah placeholder to explain why this intro project is crucial to understand battery box]
To get everyone started on the battery box team, I’ve thought it would be good to through the basics of designing a simple battery pack. This exercise will help you understand what you are contributing to this term!

Step 1

Read through these PDFs about designing and building a battery pack. These compile a ton of information - don’t be scared to read them, but be sure to spend the time to understand them. If you have any questions, then message the #mech-battery-box channel on slack and someone will get back to you!

Read these first

Then read these for some more in-depth background for battery packs

Step 2

Step 3

Now that you should know how to design a battery pack, we’ll get you to run through the process of choosing a battery configuration for a car, given the following parameters (chosen to loosely represent Midnight Sun XIV):
If you think there’s info missing here, message Micah Black on slack and I’ll first make sure I didn’t make a mistake in the info provided, and then help you out to make sure you’re on the right track!

Car Specs:

Item

Spec

Notes

Race Distance

3000km

Car Average Velocity

60km/h

Assume average velocity for the entire duration of the race, and that the path is flat.

Power Consumed travelling at Average Velocity

1005W

Per Motor

Peak Motor Power

5000W

Max power that the motors will draw (per motor)

Number of Motors

2

Motors on each of the 2 rear wheels

Motor Controller Min, Max Voltage

50V, 165V

Single Cell Min, Max Voltage

2.5V, 4.2V

At the full charge and full discharge limits

Nominal Cell Voltage

3.635V

Average voltage of a cell over the full discharge curve

Single Cell Capacity

3450mAh

Assume all cells are perfectly balanced

Max Discharge Current of Single Cell

10A

Solar Power Input

800W

Assume the sun is always shining for the entire duration of the race

What do you recommend for the number of cells in series and parallel, and why did you choose those numbers - we’re looking for an answer in the form of XPYS, where X is the number of cells in parallel and Y is the number of cells in series, along with a justification.

Step 4

Submit your answer to the Battery Lead (Micah Black ) through Slack and then we can discuss some more in detail about your answer. I’ll make sure that you understand what you will be contributing to this term!

Extra Info

How does the Solar Work?

The solar panels on the Midnight Sun Vehicles provide power directly into the High Voltage system, which powers the motors - its another power source for the car and will lighten the load on the batteries.

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