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Crush Zone Regulations:

  • Can take the form of additional tube frames that are designed to yield at 5g impact, or other energy absorbing material
  • The outer face of the crush zone shall encompass a perimeter of a minimum of 100 mm (4”) vertical, and length greater than the distance between the occupant’s hips and shoulders

  Red Box: 5g loading applied doors and position of loading respect to ground


Rough Door Dimensions:

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Stage 1: Design

Industrial Car Door Frames

ModelPictureDimensioned SolidWorks SketchSolidWorks Simulation Results
2017 Kia Sportage

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2018 Jeep Compass

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2016 Rolls-Royce Phantom

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2015 Mercedes-Benz S Class

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Ford Edge

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2014 Jeep Cherokee


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2017 Volkswagen

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Car Door Frame

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2014 Volkswagen Touareg

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Stage 2: Test