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As Automotive Seat Design deals with accommodating a wide range of people in addition to seat ergonomics (which still relies on much subjective testing) it is best to use sources that are verified and/or peer reviewed, such as papers, studies and studiespublished books. Typically the researchers behind these have the resources and equipment to survey a large number of people and measure metrics that the average person would be unable to. That being said, conducting in house research (if possible) is highly recommended. Finding information from a website is still perfectly acceptable if it comes from a reputable source, can be verified or you are using it to get more familiar with the topic before delving deeper into papers/studies. 

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titleThis section provides description for some common terms that will be used throughout the document

  • H Point: The theoretical location of the occupant’s hip. This is the pivot point of both the torso and the upper leg. Many dimensions will be relative to this.

  • 5 Point / 6 Point Harness: A seatbelt with 5 or 6 belts in total. It restrains the movement of the occupant more than a 3 Point Seatbelt and is safer

    • 5 Point Harness

      • 1 & 2: Shoulder Belts

      • 3 & 4: Lab Lap Belts

      • 5: Anti Sub Belt

  • 6 Point Harness

    • Similar setup to 5 Point Harness however Antisub Belt is two separate belts

  • Passthroughs: Cutouts in the seat to allow the belts of a 5 or 6 Point Harness to pass through the seat uninterrupted (as shown by the red circles in the image below)

  • Seatback: The portion of the seat which supports the back and shoulders of the occupant

  • Headrest: The portion of the seat which supports the head and/or neck of the occupant

    • In race/bucket seats this will be the area above the shoulder belt passthroughs

  • Seatpan: The portion of the seat which supports the buttock and upper leg of the occupant

  • Bolsters: Protrusions/barriers typically found on the seatback or seatpan of the seat (shown by the red circles in the image below) They keep the occupant centered in the seat during cornering.

  • Undepressed Seat Contour: The shape of the seat cushioning (typically viewed from the side) when no occupant has sat in it

  • Depressed Seat Contour: The shape of the seat cushioning (typically viewed from the side) when an occupant is sitting in the seat - causing the cushioning to compress

  • ILD/IFD: Acronym for Indentation Load Deflection or Indentation Force Deflection. A test to determine the stiffness of a foam. Manufacturers will typically specify the stiffness of their foam in ILD/IFD

    • In this test a circular flat indenter is pressed against a foam sample of standardized width, length and height. 60 seconds after the indenter has achieved 25% or 50% compression, the force is measured 

    • Higher ILD/IFD values = stiffer foam

    • 25% ILD/IFD is for a 25% compression

    • 50% ILD/IFD is for a 50% compression

    • US measurements are in pound-force

    • European measurements are in newtons

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General Guidelines

  • Seatback should provide full contact from: Top of Pelvis to Shoulder  [4]

    • Headrest will provide contact for Head and/or Neck

  • Beyond the 325mm line that is above the H Point (will be shown in diagrams further below) the geometry should be fairly flat  [4]

    • Ergonomics of this will be described in Pressure Distribution Section

Lumbar Support

  • Preferred apex of lumbar support (i.e. where it protrudes out the most): 152mm above the H Point  [4]

    • Or 150mm above the H Point [6]   (only a 2mm difference, doesn’t really matter which one is used)

  • Preferred prominence of a fixed, non-movable lumbar support (i.e. how much it protrudes): 20mm  [6]

  • Preferred prominence of a movable lumbar support: 30mm  [6]

  • Range of motion for a movable lumbar support: 100mm - 200mm above the H Point  [6]

  • Lumbar Support Cushioning should not compress more than 80%  [6]

    • Greater than 80% compression leads to decrease in water vapor diffusion, leading to increase in local humidity

Depressed Seatback Cushion Contour  [4]

  • Assumed this was approximately 99th Percentile Male, thus H Point is 135mm away from Depressed Seatback Cushion Contour

  • Depressed Cushion Contour is the bolded black line that is pointed at by the red arrow in the image below

      • Steps to recreate this Depressed Cushion Contour in CAD

        • Draw torso line (a line emanating from the H Point, at the angle that you have determined the occupant will be sitting at)

        • Draw three perpendicular lines to the torso line

          • At 115mm, 160mm and 325mm from the H Point

          • Each of these lines (in this case) are 135mm long though depending on the occupant it may be a different length for you

        • Draw a line connecting the endpoints of the 325mm and 115mm line

        • At the endpoint of the 115mm line, construct an arc with 100mm radius that will stop at the stiffer/base layer foam below it

Undepressed Seatback Cushion Contour [4] & [6]

  • Still under assumption we are using a 99th Percentile Male as the occupant - H Point is 135mm away from the depressed seatback cushion contour

    • Source 4 undepressed seatback cushion contour 

        • NOTE: For MSXIV a fixed lumbar support was used, thus to have a 20mm prominence all Y-values above were multiplied by 0.4

  • Source 6 undepressed seatback cushion contour

    • Due to manufacturing concerns, source 4’s undepressed seatback cushion contour may be too complicated to make, source 6’s is merely an arc - which makes manufacturing much easier

    • Radius for fixed lumbar support: 300mm

    • Prominence for fixed lumbar support of this type: 15-20mm

    • Radius for lumbar support of this type that can adjust its radius (separate from adjusting the height of the apex): 240mm 250mm - 400mm

    • Prominence for radius adjustable lumbar support of this type: 0-30mm


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Temperature Regulation [6]

  • If bare skin will be touching the cover material, the material should not go above33°C +/- 1.4°C during operation

  • Minimum surface heat flux of cover material: 75W/m^2

    • Perforating the cover material in specific areas can greatly increase its surface heat flux value

Sources

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titleList of sources used for the recommendations in this document

[1] https://ijret.org/volumes/2015v04/i06/IJRET20150406076.pdf 

[2] https://www.academia.edu/24947390/AUTOMOTIVE_SEAT_DESIGN_BASIC_ASPECTS

[3] Design specifications and ergonomic evaluation of car seat (A review) - A Jhinkwan, J Singh - 2014

[4] https://deepblue.lib.umich.edu/bitstream/handle/2027.42/1114/88879.0001.001.pdf?sequence=2 

[5] https://books.google.ca/books?hl=en&lr=&id=Kf0ubyntMZ0C&oi=fnd&pg=PA231&dq=automotive+seat+guidelines&ots=n2RFt6_Gx6&sig=iHhwXU79GqIhhaU35sJUAadgItI#v=onepage&q&f=false 

[6] https://www.researchgate.net/profile/Matthew_Reed/publication/30817199_Survey_of_auto_seat_design_recommendations_for_improved_comfort/links/00b4952b47b66354fb000000.pdf 

[7] https://www.ewiworks.com/wp-content/uploads/2017/12/ChairStandards_Report.pdf 

[8] https://trl.co.uk/sites/default/files/INS008_secure.pdf 

[9] https://deepblue.lib.umich.edu/bitstream/handle/2027.42/918/81163.0001.001.pdf?sequence=2 

[10] https://www2.tc.gc.ca/media/documents/roadsafety/202_tsd_rev_1r.pdf 

[11] https://arc104201516.files.wordpress.com/2016/02/the-measure-of-man-and-woman-human-factors-in-design-alvin-r-tilley-henry-dreyfuss.pdf