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Weekly Goals

Week

End of Week Goals

Notes

July 5 - 11

Chassis: (All done!)

  • Access to Welding Room

  • Finish sanding & assembling jigs (done)

  • Drop off parts for welding

  • Assembly more jigs

  • Welding components onto Chassis

Aero: (Bleeding into week of July 12 - due to booking conflicts with Waterloop)

  • Side Panel Molds ready by the end of this week for layup

Battery Box:

  • Continue module manufacturing

July 12 - 18

Chassis:

  • Pick up waterjet parts - End of the week

  • Sand chassis, assemble more jigs

  • Schedule welding in E5 - welding components onto Chassis

    • Clamping tubes prior to welding

Aero:

  • Finish prepping side panel molds - end of the week

  • Begin material prep for side panels layup

    • blocked by no driver - see if we have a driver???

    • drawings are ready

  • Make a decision if we want to layup both - yes to both

  • finish side panel molds 3, 4

  • b bulkheads sand, potentially make blank and machine second mold as well (based on SDC)

    • first b-bulkhead sanded

    • second b-bulkhead - in progress

Composites:

  • infusion testing Saturday

  • Double check prep work for the infusion testing session (Friday)

    • use mold release/PVA, don’t apply Loctite

July 19 - 25

Chassis:

  • Pick up waterjet parts - Early this week

  • Submit work request and drop off parts at E3

  • Sand chassis and (maybe) tack weld seatbelt mounts
    • (Saturday)

    Aero:

    • visit cold storage to pick up adhesive film

    • chassis measurements for b-bulkhead

    layup
    • layup on

    thursday
    • Thursday

      • mold release on side panel 1 and 2

      • connect the molds (molds are misaligned)

        • smooth the connection points/ends of the molds

        • adding fasteners?

      • material prep (nomex, vacuum bag, breather cloth, peel ply),

      • pick up kerosene

      • trim carbon fibre and adhesive film

    Battery Box:

    Composites:

    • next infusion test will be next week - run by Michael

    next week
      • for this week, prep materials

      • Prep for a small test for Saturday to test variables

    Battery Box:

    • Continuing spot welding (Wednesday)

    Purchases:

    • Adhesive film for 2nd side panel (2nd week of august for material prep) - process through university

    July 26 - Aug 1

    Chassis:

    • Submit work request and drop off parts at E3 (Monday)

    • Sanding areas where seat belt mounts will be welded (Thu/Fri)

    Aero:

    • Cure & Demold L. Side panel (Thursday)

    • Finish sanding R. Side Panel 3,4 molds

      • checking Thursday for completion

    • Organize prepreg in the freezer

      • adhesive film, prepreg scraps were put into a bin

      • larger pieces have been collected and stored

      • Thursday: check remaining quantity of adhesive film for 2nd side panel

        • have enough adhesive film for 2nd side panel

    • Make material list for 2nd Side Panel

      • Cold Storage run?

        • Material classification

      • Goal: Purchase list to be ready by Wednesday to be made Thursday (if going through University)

        • No need for purchase other than inventory for prepreg & adhesive film

    • B-Bulkhead

    Composites (Infusion):

    • Testing the Glass:

      • Test #1: Pull vacuum on glass to see if it can hold vacuum (Monday/Tuesday) - FAIL

      • Test #2: use wax/grease remover for glass midweek and pull vacuum (Wednesday/Thursday) - FAIL

      • Reach out to Graeme about the current glass and other options

        • Solved our Glass solution

      • Test #3: Try on Mirror in Composites Room (Friday) - didn’t need to try

      • Test #4: Interior’s sheet metal in bay - didn’t need to try

      • Test #5: Envelope bagging - is this still applicable?

      • Test #6: Flip glass to test on other side and pull vacuum (End of Week) - didn’t need to

    • Obtain inlet & clamps (question) from Brian

    • Infusion Test: Material Prep for test piece (before Saturday) - working session # of people is dependent

      • Saturday July 31st: Run Resin through part - SUCCESS

      • Demolding Aug 1st - SUCCESS

    Battery Box:

    • 12 more modules to go for final step

    Side panels:

    • #3 almost done

    • #4 up to 600

    Purchases to be made:

    • Adhesive film for 2nd side panel (2nd week of august for material prep) - process through university (15 sqm)

    • Venturi Pump

      • possibly WEEF F21

      • Find Canadian companies

    • Purpose-built Vacuum Bag

      • Get 1 sample to test with

      • Follow up with discount or sponsorship details

    NEED TO DO BY END OF WEEK

    Battery Box:

    • Test set up will be ready by the end of term

    Chassis:

    • Book welding room, clamp and weld seatbelt mounts (once parts at E3 are complete)

    Aero:

    • Check 2nd Side panel sanding finish

    • Prepreg & Adhesive Film Inventory (Bay & Conestoga)

    • Reach out to Brian to machine B-bulkhead mold Mackenzie Lui Kyle Justin Lacson (Deactivated) - let Brian know (Tuesday)

    • Begin Material Prep for 2nd Side Panel

    Infusion:

    • Tests:

      • Test #1: Simulate incline vacuum pull (e.g. b bulkhead)

    • Prep A-plane mold to reuse for another test

    • Planning

    Reach out to Multimatic

    • @Min to reach out Tuesday? Ask jieun for contact?

    Instructions: Please fill this out BEFORE the onsite check-ins

    ...