Versions Compared

Key

  • This line was added.
  • This line was removed.
  • Formatting was changed.

...

Material: 6061-T6 Aluminium, Yield Strength: 2.750E8 N/m^2.

Fixtures:

On Flat Faces:

On bolt heads & contact area with angled brake caliper mount.

...

Virtual Walls:

Virtual wall on hex head bolt inner circle (16mm diameter):

...

Contact area with angled brake caliper mount:

...

Virtual Walls:

Force is applied to the hole which the brake cable is connected to. The inner hole size is 7/16” based on specs from the Lokar Universal Emergency Brake Cable Manual. The outer diameter of the split line is 20.2mm. Varying amounts of force will be applied until yield strength is reached to find its max-loading case.

...

Mesh:

1.25mm mesh used.

...

Results

3/8 Thickness

Expand
title@1000N
image-20240222-215805.pngimage-20240222-215825.png

Expand
title@2000N
image-20240222-215937.pngimage-20240222-215951.png

Expand
title@2100N
image-20240222-220111.pngimage-20240222-220123.png

1/4 Thickness

Expand
title@500N
image-20240223-204957.pngimage-20240223-205024.png

Expand
title@1000N

image-20240223-205239.pngimage-20240223-205320.png

Expand
title@1052N
image-20240223-210525.pngimage-20240223-210548.png

Conclusion

  • The maximum force that can be applied is 2100N at 3/8in thickness and 1052N at 1/4in thickness

Updated Part:

  • The design was altered to allow for more space between the brake cable hole and its attachment point on the parking brake

  • The same setup was used as the previous part

...

Results:

Expand
title1.25mm mesh
  • Max loading case found to be 1226N

image-20240321-153849.pngimage-20240321-153930.pngimage-20240321-154156.png