Versions Compared

Key

  • This line was added.
  • This line was removed.
  • Formatting was changed.

...

  • The limit switch that we are using is the Omron D2AW-AO53H Sealed Ultra Subminiature Basic Switch.

Here is what I could find about it info-wise:

Datasheet: https://components.omron.com/sites/default/files/datasheet_pdf/B130-E1.pdf

...

Info:

Mounting Holes:

...

Limit Switch Important Dimensions:

  • When fully depressed the size of the limit switch is approx 10.5mm

  • Unclick Distance: When testing found that the switch untrips after about 1.2-1.3mm

Datasheet: https://componentsomronfs.omron.com/sitesen_US/defaultecb/filesproducts/ds_related_pdf/B146en-E1.pdf

Couldn’t find a CAD model of our specific switch, but found a similar one from the manufacturer which is only missing the lever.

...

titleCAD of Limit Switch

Manufacturers:

...

Ahnaf’s (Inaccurate) version):

...

ss.pdf

Limit Switch Housing Design:

Important Design Notes:

...

Expand
titleIsolated Design
image-20240305-232320.pngImage Removedimage-20240305-232334.pngImage Removed

image-20240319-194811.pngImage Addedimage-20240319-194933.pngImage Added

Expand
titleDesign in Pedal Assembly

image-20240305-232743.pngImage Removedimage-20240305-232750.pngImage Removed

With my (inaccurate) limit switch model

image-20240305-232900.pngImage Removed

To Do:

  • Unsure of where the limit switch actually trips and how that will affect the design

  • Try to place a more accurate model of the limit switch into the assembly to test the spacing

Current pedal behavior sketch:

...

Limit Switch CAD Model from Digikey

image-20240319-200558.pngImage Added

image-20240319-200531.pngImage Added

Nodal Diagram:

...