Limit Switch Mounting

  • The purpose of this document is to give an update on how the limit switch will be mounted on the brake pedal mechanism

Our Limit Switch:

image-20240312-170009.png

Info:

Mounting Holes:

image-20240312-170235.png

Limit Switch Important Dimensions:

  • When fully depressed the size of the limit switch is approx 10.5mm

  • Unclick Distance: When testing found that the switch untrips after about 1.2-1.3mm

Datasheet: https://omronfs.omron.com/en_US/ecb/products/pdf/en-ss.pdf

Limit Switch Housing Design:

Important Design Notes:

  • Needed slight adjustability (~1mm) to move the housing back and forth to position limit switch

  • Part is most likely going to be 3D Printed

  • Wanted a solution that uses fasteners as opposed to other solutions (such as hot glue)

  • The limit switch actuation point is important (how far does the pedal need to depress for the limit switch to trip)

Original Design Concept (From Matthew):

  • The hole size and look were exaggerated for my understanding

Current Design:

 

 

 

Limit Switch CAD Model from Digikey

 

 

 

Nodal Diagram: