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Note: Used the same forces as the previous simulation.

Material: 4130 Alloy Steel annealed at 865C

Yield Strength: 4.600e+08

Fillets to simulate welds.

image-20240201-183549.pngImage Added

Fixtures:

On flat faces to restrict planar movement.

image-20240130-190427.pngimage-20240130-190451.png

Interactions:

These are all virtual walls where the part comes into connect with other parts.

image-20240130-190617.png

 

image-20240130-190751.png

Loading (Calculations taken from previous sim):

The typical amount of force is 1831.5N (333N from the driver but amplified by 5.5MA), but it is saftey factored to have a 3666.3N load.

image-20240130-190903.png

Mesh:

image-20240130-190956.png

Mesh Controlled, on the weld and the width of the sheet metal:

image-20240130-191126.png

Results:

image-20240130-191814.png