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Epoxy:

  • 3M structural adhesive left underneath the cabinet (we have 6, we need 2)

    • The mix ratio is 2:1 and provides 20 minutes of work-life, allowing time to adjust for the desired fit prior to curing. This adhesive reaches handling strength in approximately two hours and is fully cured in 24 hours at 72 °F (22 °C).

  • Make sure the gun matches, push and pull the tabs

  • Thin line, 2 hour cure time

  • 2 adhesive tubes will do the trick

  • make sure the gun you’re choosing says “3M structural adhesive” on it

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  • Use quadro static mix nozzle (we have 5, we need 2)

  • It is recommended to use a new tip or mixer nozzle for each cartridge

Notes:

  • Do not epoxy any of the 3D prints; we will validate them after

Day 1:

  1. Bring enclosure frame and panels to the machine shop

  2. Grab 3M structural epoxy from underneath chemical cabinet (20 minute shell life)

  3. Clamping width pieces: should be straight forward because there are holes in the fibre-glass due to vent + fan holders. Orient the box so there is room on the sides to clamp

  4. Clamping length pieces: ~3.5cm from the top of the steel frame to the top of the fibre-glass. Grab the metal clamps from the drawer in the bay and clamp the top. To ensure the bottom is flush grab something heavy and place along the bottom and sides

  5. Wait for epoxy to dry

  6. Cut adhesive gasket by 1/2 to make it 1/4 inch thick, then epoxy to lid, clamp, and let dry for 24 hours (ask Michael if waiting for 24 hours is necessary) before proceeding

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