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The Upper Upright Bearing Cap

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titlePart Details

Model Version: 8.0

Material: AISI 4130 steel, annealed at 865C6061-T6

Yield Strength: 4.600e+08 Pa

Validation: June 15th, 2023

By: Katherine Nguyen

Table of Contents
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Loading

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titleGeneral Loading Information

Only applying Fz force

  • Only loading cases 2 and 4 are tested, since there is only one force and no moments being applied, these are the greatest magnitudes of force in both positive and negative Z

Loading Case #1:

Upright to

LCA

UCA

-3299.679523

2211

-115.

687897

1178968

-

52.35353565

0

0

0

Loading Case #2:

Upright to

LCA

UCA

-6369

5289.

683482

283482

1976

184.

269598

5304023

586

493.

7106375

6893625

0

0

0

Only Fz force applied

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Loading Case #3:

Upright to

LCA

UCA

9264

-8504.

244391

324391

1816

-296.

545461

6954611

390

369.

3182687

6017313

0

0

0

Loading Case #4:

Upright to

LCA

UCA

-8143

6762.

498426

228426

2526

235.

632085

9179152

-

847

533.

4304298

8395702

0

0

0

Only Fz force applied

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Loading Case #5:

Upright to

LCA

UCA

11844

-10872.

22222

67222

2322

-379.

421431

3214308

-

624

346.

6421637

9078363

0

0

0

Fixtures

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Mesh Refinement

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0.25 mm element size; 0.225 mm min element size on this chamfered edge

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Mesh Convergence & Results

Case #2: Forwards Left

Node Size

Max Stress (Pa)

Location

1.5 2 mm

12.547e447e+0706

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1.25 mm

1.570e+07

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 1 mm

 1.504e+07

 

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 0.75 mm

 12.554e545e+0706 

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 01.5 mm

 1.563e+07

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titleMore pics
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1.25 mm

1 mm

Case #4: Forwards Right

 

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Node Size

Max Stress

Location

 1.5 mm

 3.391e+07

 

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 1.25 mm

 3.406e+07

 

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 1 mm

 3.374e+07

 

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  0.75 mm

 3.401e+07

 

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 0.5 mm

 3.480e+07

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titleMore pics

(Pa)

Location

Recommendations

The bearing housing cap passed both extreme cases, with the lowest safety factor (3.59) occurring in case #4.