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Renzo Villanoy

Catherine Cai

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Project

Goal

OG Date

Date (March)

Priority

Catamaran Cover

Complete manufacturing

2 months
End of February2

3 months

End of AprilMay

Status
colourRed
titleHigh

Seats

Complete manufacturing

  • mockup needs to be done as early as possible for any changes for manufacturing

2 months
End of April

2 Months

End of July

Status
colourRed
titleHigh

Doors

Complete FULL manufacturing plan (EOT W21)

  • Hinges and Latch need access to A-Plane

  • Latch & Hinges components (2w)

  • Molds & Composites

    • Need manufacturing plan

    • Manufacturing time

** Any Structures changes to hinges need to be communicated

2 months
End of February

2 MonthsManufacturing Time: 2 months

Commitment for Manufacturing Completion: Mid-F21

Status
colourRed
titleHigh

Trim

Complete detailed design
Started manufacturing plan

  • Currently researching, sourcing materials

4 months
End of April

Trim Integration: Begin Mid W22

Complete Trim Integration: EOT W22

Trim Integration: 2 months

Status
colourYellow
titleMedium

Dashboard

Complete detailed design
Started manufacturing plan

4 months
End of Aprilmonths
Detailed design & Completed Manufacturing Plan: Mid-S21

Manufacturing: 3 months

Integration: 1-2 months

Status
colourYellow
titleMedium

Displays

Ensure Infotainment display works
Complete design of Driver Display
Wires for strategy dashboard
Wires for telemetry dashboard

Ensure Infotainment display works FW)

Note: 2 screens is mounted with dashboard and HW integration

2 months
End of February

4 months

Driver Display Design Commitment: End of April

Hi-Fi Wire Commitment: End of S21

Test Screen before going into the car (pre-Dashboard integration)

Status
colourGreen
titleLow

“easiest”

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Project

Task

Time Allocation

Status

Catamaran Cover + Seats

Obtain all materials required for manufacturing the catamaran cover
(MDF, layup consumables)

Finish assembly plan

BOT

Status
colourYellow
titleIn PRogress

All MDF for catamaran cover by mid-march, mdf for seats and doors by EOT

Catamaran Cover

Manufacture Molds

  • Cut and glue MDF

  • Machine molds

  • Sand and prime

2 weeks

Status
titleNot Started

Manufacture Major Battery Box Panels (bottom + side walls + lid)

  • Prep work

  • Make extra for test specimens

3 weeks

Status
titleNot Started

Manufacture Internal Parts
• 3D printing
• Cutting and thermoforming polycarbonate

1 week

Status
colourYellow
titlein progress

Material Testing

  • Deflection test

  • Heat test

  • Adhesive test

1 week

Status
titleNot Started

Dry Run Assembly with Electronics

• Install electronics and battery modules

• Mark part locations

• Test fit catamaran cover into car

→ Will gate electrical

1 week

Status
titleNot Started

  • will require coordination of finished chassis, bottom panel, battery modules

Final Assembly
• Epoxy internal components
• Install electricals

• Permanent mounting of catamaran cover to chassis

2 weeks

Status
titleNot Started

External Finish
• Add fabrics and other cosmetic trim to battery box

Status
titleNice to Have

TBD

Status
titleNot Started

Seats

Seats Mock-up (optional)
• Fabricate and install flat panels in wood to verify seating position, harness pass-thru, visibility, steering wheel and pedal position
• May need to mock-up seatback using flat sheets

1 week

Status
colourGreen
titleDONE

Manufacture Seats Flat Panels
• Machine Molds
• Fabricate all seats flat panels in carbon fibre (can include ballast box too if also flat panels)
• Bond flat panels to bottom panel/structural elements

2 weeks + 1 week = 3 weeks

Status
titleNot Started

Manufacture Seatbacks
• Fabricate tooling for non-flat panels
• Fabricate non-flat seatback panels
• Install seatbacks into car (as well as seat tabs)

2 weeks + 1 week = 3 weeks

Status
titleNot Started

Finishing Touches
• Fabricate foam padding and cushions and install
• Fabricate and install remaining fabric coverings
• Fabricate and install headrest
• Ballast box finishing touches (lid, tie-downs)
• Install harnesses

TBD

Status
titleNot Started

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  • These can be done over long term

  • Further purchases are required

Integration with Subteams/Dependencies

  • Catamaran depends on:

    • Aero-chassis BP integration

    • Battery box modules ready

    • Dynamics assembly (question)

  • Seats depends on:

    • Bottom panel + chassis integration

    • Floor panels need to be added into the vehicle

    • Welding items for chassis (question)

    • B,C-bulkheads Integrated

  • Dashboard depends on:

    • Dynamics

    • Aero-Chassis Integration (A-bulkhead, A-Plane)

    • Interior doors

    • Electrical & Battery Box need to be integrated so we can route wires

      • Depends on Displays & cameras to be ready

Contingency Planning

  • If lockdown happens, manufacturing will be impacted as long as lockdown remains

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