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ASTM C393_Standard Test Method for Shear Strength

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titleTest Specimen Sampling and Geometry
  • Specimen has rectangular in cross-section

  • Length x Width x Depth - 200 mm x 75 mm x Thickness of Sandwich Construction

  • Make sure to test at least five specimens per test condition unless you are confident that the results obtained are valid through the use of fewer specimens.

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titleEquipment and Apparatus:
  •  Equipment: ball-interfaced and anvil interface micrometer, deflectometer, conditioning chamber, environmental test chamber are recommended but not required.

  • Apparatus: The machine will have a stationary and movable head, the machine should be able to indicate the total force being carried by the test specimen, it will either be a 3- or 4-point bend test. Below is what they used

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titleProcedure:
  • Test at least five specimens.

  • Condition the specimen in a chamber if the test environment is not the same as a conditioned environment.

  •   Measure the length, width and thickness at three places in the specimen.

  • Place the specimeninto the test fixture and align the fixture so the longitudinal axis of the specimen is perpendicular (within 1 degree) to the longitudinal axes of the loading bars, the bars must also be parallel (within 1 degree) to the plane of the specimen facings.

  •  Attach the deflection transducer.

  • Apply a compressive force to the specimen until failure or until a deflection equal to the thickness is reached.

  • It was noted that the speed of testing should be around 6mm/min. 

  • Failure should occur at 3-6 minutes.

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ASTM D3039_Standard Test Methods for Tensile Properties

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titleTest Specimen Sampling and Geometry
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titleEquipment and Apparatus:
  • 3 Force Indicator, Grips, Strain-Indicating Device, Strain transducer, Extensometer, Strain Gauge, End Tabs. 

  • Tensile Testing machine with a stationary head and a movable head. 

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 ASTM D3410_Standard Test Method for Compressive Properties of Polymer Matric Composite Materials

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titleTest Specimen Sampling and Geometry
  • Sampling—Test at least five specimens per test condition unless valid results can be gained through the use of fewer specimens

  • The test specimen will have a constant rectangular cross section with a specimen width variation of no more than 1% and a specimen thickness variation of no more than 2%, the tables below give more detail.

  • Below is an equation to get the recommended test thickness

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titleEquipment and Apparatus:
  • Equipment required:

    • Micrometers/calipers

    • Strain-Indicating Device

    • Bonded Resistance Strain Gauges

    • Emery cloth

    • Special Alignment Jig (pictured below)

  • Compression Testing Fixture(pictured below are schematics and the actual fixture)

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  • Apparatus:

    • There will be a force indicator

    • The machine will have two loading heads. 

^^^I don’t exactly know what this means (interpret pls)

  • The drive mechanism will be able to give a controlled displacement rate with respect to the stationary head. 

  • If the atmosphere conditions suck use a conditioning chamber and an environmental test chamber.

  • If the material is super stiff use an extensometer. 

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ASTM D3518_Standard Test Method for In-Plane Shear Response of Polymer Matrix Composite Materials by Tensile Test

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titleTest Specimen Sampling and Geometry:
  • Will be the same as the above standard along with the following:

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titleEquipment and Apparatus:
  • Same as the above standard.

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ASTM D903_Standard Test Method for Peel or Stripping Strength of Adhesive Bonds

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titleTest Specimen Sampling and Geometry
  •   The above is the diagram of the geometry

  • Test at least 10 test specimens for each adhesive.

  • Discard specimens that give out of line test results due to obvious flaws and then retest.

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ASTM D905_Standard Test Method for Strength Properties of Adhesive Bonds in Shear by Compression Loading (for adhesives on wood)

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titleTest Specimen Sampling and Geometry:
  • Will conform to the following geometry:

  • At least 20 specimens shall be tested, representing at least four different joints

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titleEquipment and Apparatus:
  • No equipment listed, just apparatus:

    • The machine will have a capacity of no less than 6810kg in compression and shall be fitted with a shearing tool containing a self-aligning seat to ensure uniform lateral distribution of the load.

    • It will be able to maintain a uniform rate of loading so the load may be applied with a continuous motion. The apparatus is pictured below:

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ASTM D950_Standard Test Method for Impact Strength of Adhesive Bonds

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titleTest Specimen Sampling and Geometry:
  • Use these if you can:

  • Test 10 test specimens for each adhesive

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titleEquipment and Apparatus:
  • Equipment:

    • Desiccators

    • Conditioning chambers

  • Apparatus:

    • Use a pendulum-type impact machine (pictured below).

  • Use a jig to hold the specimen as shown below.

  • Use a vise/bolts to hold the jig rigid.

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titleGeometry:
  • Substrates—Fiber reinforced plastic (FRP) as specified, with metal composition (heat treat, temper, and condition) and roughness as specified when bonding FRP to metal. (I don’t know what this means)

  • Cut fiber-reinforced plastic parts into flat coupons 1 by 4 in. (25.4 by 100 mm) at a nominal thickness of 0.1 in. (2.5 mm). In the case of FRP-to-metal bonding, use metal with a nominal thickness of 0.06 in. (1.5 mm). It is recommended that a diamond tip water-cooled saw blade be used, or a cutting method capable of producing sharp cut edges.

  • Joint Geometry—Control joint geometry by appropriate fixturing, using glass beads or other suitable means to control a 0.03-in. (0.76-mm) adhesive bondline thickness. Use the minimum number of glass beads in the glue line needed to hold bondline thickness. Fixturing pressure is allowed. Lap shear overlap will be 1 by 1 in. (25.4 by 25.4 mm) See Figure 1 below.

  • Prepare a minimum of 5 lap shear samples in each case and test.

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titleEquipment and Apparatus:
  • No equipment is outlined, only an apparatus which is said to most likely just be a simple tensile tester like pictured below

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titleReported during test:
  • Complete identification of the adhesive tested, this includes the type and manufacturers code number. 

  • Complete identification of the substrates used. This includes the type of resin and fiber orientation as well as the method of surface prep prior to bonding.

  • Cure schedule time and temperature for bonding sample. 

  • Individual peak load values, and averages by maximum and minimum values.

  • Test temperature and conditions.

  • Type of failure whether it be fiber tear, cohesive, adhesive.

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