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Adhesives Information:
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Adhesive Usage: LOCTITE EA E-120HP - Epoxy adhesive - Henkel Adhesives (henkel-adhesives.com)
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Panel Integration
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Plans [WORK IN PROGRESS]:
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Order of Integration & Panel Specific Instructions
- A, C Bulkheads
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- Bottom Panel Bottom Panel-Chassis Integration Plan
[ Dynamics Assembly / Panel Manufacturing ]
- B-Bulkhead
[ Panel Trimming (see below) & Painting / Interiors Assembly ]
- Floor Panels
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Side Panels
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Doors
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Hood
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Headlights
Removable Panels
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Windshield
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Roof
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- Floor Panel-Chassis Integration
- Bridges
- Side Panels SIDE PANEL(S)-CHASSIS INTEGRATION
- Hood
- Roof (removable)
- Trunk (removable)
[ Thermoformed Panels Complete ]
- Doors + Windows
- Windshield (removable)
- Headlights
Order of Panel Trimming
Bottom Panel - trimmed using mold outline
Bulkheads - trimmed using a stencil
Bridges - trimmed using mold outline
Side Panels - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel, bridges
Trunk - trimmed using mold outline, clamp to chassis, trim to fit with bottom panel and , side panel, bridges
Roof - trimmed using mold outline, clamp to chassis, trim to fit with side panels, bridges
Hood - trimmed using mold outline, clamp to side panels and trim to bottom and side panels
Doors - trimmed using mold outline, trim to side panels
Floor panels - trimmed using a stencil (?), trim to fit within chassis, bulkheads and seats
Panel Specific Instructions:
Bottom Panel:
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Side Panels:
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