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  • Want to achieve maximum torsional stiffness
  • Decrease length of the beam, or increase the polar moment of inertia (increasing the diameter) of the material 
  • Get a balance between the weight and stiffness of the chassis 

Round Vs. Square: 

  • Round tubing handles torsional stresses better than square tubing
  • Square is easier to work with, align mounts, and jig up for welding 
  • Butt joints can be done on square tubing, and notching round tubing can be difficult 
  • Since the tubes for chassis will be professionally cut, notching does not present an issue 
  • Round tubing is therefore chosen 

Triangulation:

  • Triangulation of members is used to increase the torsional stiffness of the frame 
  • Each joint of the chassis should have at least three rods to complement the load path 
  • Thin walled tubing performs well in tension and compression, but poor in bending 
  • Triangulation helps mitigate this 

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http://www.ijsr.net/archive/v4i4/SUB153824.pdf

http://mate.tue.nl/mate/pdfs/12814.pdf

http://www.altairuniversity.com/wp-content/uploads/2014/04/Ahmed-Oshinibosi.pdf