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  •  Find sufficient test materials (steel and CFRP)
  •  Buy degreasing solvents from Home Depot in Waterloo
  •  Machine test specimens
  •  Prepare test specimens
  •  Ask or email professors about using tensile test machines
  •  Record and plot results
  •  Make conclusions about true adhesive strength and effect of surface preparation on adhesive strength

Goals for Material Testing:

  • Validate adhesive strength, i.e. compare technical data sheet values with our manufactured values

  • Determining how much adhesive is required per surface area bonded

  • Determining the necessity of a degreasing solvent, i.e. a surface preparation technique

  • Determining the necessity of abrasion, i.e. a surface preparation technique

Research Phase of Material Testing

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Testing Procedures:

  • Prepare at 6 9 adhesive joint specimens following procedures from the product’s technical data sheet

    • 3 adhesive joints should be prepared without any significant surface preparation methodstechnique

    • 3 adhesive joints should be prepared using degreasing solvent

    • 3 adhesive joints should be prepared using surface preparation methods mentioned belowdegreasing solvent and abrasion

  • Place onto tensile testing machine and load until failure

  • Record stress and calculate an average overlap shear strength

  • Review data to check any abnormalities in data, these may suggest poor specimen preparation

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Note: More information on Learn more about surface preparation can be found here.

Material Selection:

  • Technical Data Sheet uses: Steel (grit blasted)

  • We will use any regular steel and it will not be grit blasted due to limited resources.

    • Steel can be found from scrap resources or from E3

Potential Improvements to Design if Results Show Insufficient Adhesive Strength:

  • Controlling bond line thickness by using physical limiters such as a jig, or introducing spacer beads into the adhesive mix