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  • The bonding between the Chassis and the Bottom Panel must be structural.

    • This structure contributes to the foundation of the car.

  • The bonding between the bulkheads and the Chassis.

    • Bulkheads A and C cover the front and back of the Chassis.

    • They are used for cover and may be used for mounting.

    • They are not designed to be structural; the Chassis is primarily responsible for withstanding vehicle impacts

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Figure 3: Shows the bonding area and force diagram for the bonding between the Chassis and Bottom Panel. Bulkhead A can be seen at the front (to the left) and Bulkhead C can be seen at the back (to the right).

Figure 4: Bonding areas for Bulkhead A

Figure 5: Bonding areas for Bulkhead C

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Figure 6: The final bonding areas between the Chassis and Bottom Panel

Debrief of Results:

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Figure 7: Hand Calculations and Simulation Results

Loading Scenario: Vehicle Collisions

Hand Calculations and Simulations for Finding Adhesive Strength Requirement for Bonding the Bulkheads A and C to the Chassis

Safety Factor of Adhesives can be found on this page:

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