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Form Factor DRI

Contributors

Project DRI

@NameAsher L

@Name, @Name, @Name

@Name

Research

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Research

Conventional Car Seat Assembly:

Construction:

  • seat frame

    • provides the structure of the seat (ā€œskeletonā€)

    • made of machined metal

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  • NOTE: as seen in the top of the seat frame, those two cylinders allow for inclusion of head rest

  • look into alloys / inform Sheila

  • in some cases even made of carbon fibre

    • BMW i3 seats

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  • to reduce weight look into weight reduction cuts

    • circular cuts in the following frame

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  • Wire frame

    • provide a structure for the padding/foamĀ 

    • seen by those thin, wavelike metal wires

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  • Overview of structure

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Racing Car Seat Assembly:

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  • chart for common causes of discomfort and reasons for them

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Archived Research

Conventional Car Seat Assembly (decided not to go with this due to complexity and weight):

Construction:

  • seat frame

    • provides the structure of the seat (ā€œskeletonā€)

    • made of machined metal

...

  • NOTE: as seen in the top of the seat frame, those two cylinders allow for inclusion of head rest

  • look into alloys / inform Sheila

  • in some cases even made of carbon fibre

    • BMW i3 seats

...

  • to reduce weight look into weight reduction cuts

    • circular cuts in the following frame

...

  • Wire frame

    • provide a structure for the padding/foamĀ 

    • seen by those thin, wavelike metal wires

...

  • Overview of structure

...

Mounting (as mounting was carbon fibre to carbon fibre, an adhesive will be used so the following does not apply):

  • Aftermarket bucket seat consists of two components

    • bottom frame

    • side frame

  • bottom frame mounts DIRECTLY to the chassis

    • with four mounting holes on the bottom

    • IMPORTANT: ASK/RESEARCH IF THERE IS ANY ROLL CAGE MEMBER BEHIND THE SEAT TO HAVE TWO ADDITIONAL MOUNTING POINTS

      • this improves safety as there is additional mounting points to secure the seat

  • side frame connects the seat (WHICH SHOULD HAVE MOUNTING HOLES) to the bottom frame

  • Below is equipment used for side frame to seat mount

    • Metric 10.9 bolts and spacers (top)

    • Nylock nut and fender washer (bottom)

    • Loctite / threadlocker

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Sketching

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CAD Concepting

Screenshots

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