Interiors W2021 Planning

Catamaran Cover

Complete manufacturing

2 months
End of February

HIGH

Seats

Complete manufacturing

2 months
End of April

HIGH

Doors

Complete manufacturing plan

2 months
End of January

HIGH

Trim

Complete detailed design
Started manufacturing plan

4 months
End of April

MEDIUM

Dashboard

Complete detailed design
Started manufacturing plan

4 months
End of April

MEDIUM

Displays

Ensure Infotainment display works
Complete design of Driver Display

2 months
End of February

LOW

Catamaran Cover + Seats

Obtain all materials required for manufacturing the catamaran cover
(MDF, layup consumables)

Finish assembly plan

BOT

Catamaran Cover

Install catamaran items on bottom panel + chassis

2 weeks

Manufacture Major Battery Box Panels (bottom + side walls of box)
• Machine Molds
• Fabricate tooling
• Fabricate panels

3 weeks

Manufacture Flat Panels
(lid + support ribs)
• Machine Molds
• Fabricate tooling
• Fabricate panels

Assembly of battery box panels

2 weeks

Mount Latches
• Install latches to lid
• Test fit battery box/rear enclosure into car (may be removed after)

1 week

Manufacturing Misc. (Components that go into the battery box)
• Install electronics and battery modules
• Add fabrics and other cosmetic trim to battery box NICE TO HAVE
→ Will gate electrical

TBD

Seats

Seats Mock-up (optional)
• Fabricate and install flat panels in wood to verify seating position, harness pass-thru, visibility, steering wheel and pedal position
• May need to mock-up seatback using flat sheets

1 week

Manufacture Seats Flat Panels
• Machine Molds
• Fabricate all seats flat panels in carbon fibre (can include ballast box too if also flat panels)
• Bond flat panels to bottom panel/structural elements

2 weeks

Manufacture Seatbacks
• Fabricate tooling for non-flat panels
• Fabricate non-flat seatback panels
• Install seatbacks into car

2 weeks

Finishing Touches
• Fabricate foam padding and cushions and install
• Fabricate and install remaining fabric coverings
• Fabricate and install headrest
• Ballast box finishing touches (lid, tie-downs)
• Install harnesses

TBD

Finalize Research + Concepting

2 weeks

CAD design

4 weeks

Materials Selection

2 weeks

Supplier Interfacing

Assembly Plan

TBD

Renzo (Co-op)

• Leading manufacturing of catamaran cover
• Form factoring of dashboard?

On-site

Kristen (Co-op)

• Assisting with manufacturing
• Leading design for displays
• Infotainment liasing w/ Firmware

On-site

Sheila (School)

• Leading manufacturing of seats

On-site

Cordelia (School)

• PM for dashboard
• PM for seats

Remote

Lovisa (School)

• PM of trim

Remote

Joy (School)

• Assisting with manufacturing
• Form factoring of doors
(door handle)

On-Site
Dependent on COVID situation

Geoffrey (Co-op)

• Form factoring of trim
• Form factoring of doors
• Assembly plan for doors

Remote