Steering Arm FEA Report 6/6/23

Model

Steering arm from The Beginnings 5.1 Folder

Loading Cases

Loading Case

M (Nm) (negative = clockwise)

F (N)

Loading Case

M (Nm) (negative = clockwise)

F (N)

1

91.8794

248.3247

2

-222.9070

-602.4562

3

289.7197

783.0325

4

-284.4791

-768.8685

5

370.7567

1002.1

All loads found using MATLAB solver, based off values found previously

Fixtures

This small section of the steering arm is fixed to the upright in the full model.

Loads

 

The force load acts perpendicular to the bolt, while the moment comes from the upright, and acts at the fixed face.

Each case will have the force and moment applied at the same spots, using the different values from the Loading Cases table above.

Mesh

idk what you'd call that but there’s where I put the mesh slider.

Results

Loading Case

Did it break?

Model

Loading Case

Did it break?

Model

1

BROKE

 

2

BROKE

 

 

3

BROKE

 

4

BROKE

 

5

BROKE

 

Every single loading case caused the steering arm to break, in the same point every time.

Conclusion

The steering arm needs to be redesigned to strengthen the thinner part, can be accomplished by adding more material while removing some from the section that won't break. Adding fillets to all the edges would also even out some potential stress concentrations in the part.