3 Wheel Vehicle

ASC Paper Notes

https://www.americansolarchallenge.org/ASC/wp-content/uploads/2013/01/Dr_Starr_Stability_Paper_-_Rev_20060811.pdf

  • Aspects of stability

    • rear end stability in turning and crosswinds

    • high-speed straight-line ability; reducing steering corrections

    • resistance to tipping in turns and sudden changes in road surfaces (from slippery to grippy)

    • “swapping ends” under hard braking? not quite sure what this means

  • CG must be a design specification

  • Slip angle stuff

    • Slip angle is a function of the lateral load, as well as the vertical load (on that tire)

    • generally, automotive tires have a max slip angle of around 10 degrees. further than that, and the vehicle will lose grip and slide

    • The plot of bike tire slip angles, showcasing how increasing load increases the lateral load for an X slip angle

      • this increase in grip is not proportional, however, with doubling the load from 67-135lb only yielding a 66% increase in lateral load

      • this is known as “load sensitivity”

      • coefficient of lateral load is the ratio of lateral to the vertical load

General Concepts

Placement of the CG is very important when it comes to a side load being applied, which primarily occurs during turning. The following shows the scenarios that can occur when the CG is moved fore and aft of the Neutral Steer Point (NSP)

The distance of the NSP from the front axle is determined by the following equation

Assuming the tires in the front and back are the same model, and thus the cornering stiffness values are the same, the equation simplifies down to 1/3WB.

The location of the CG relative to the NSP determines the characteristic of the yaw response. This can be summarized in variables known as the static margin and the understeer coefficient

The Static Margin (SM) is defined as “the distance from the CG rearward to the NSP divided by the wheelbase” and is expressed with the following equation. It is the distance from the front axle to the NSP as defined earlier, minus the distance from the front axle to the CG (denoted as LG), all divided by WB. Notice that for the first term since WB is in the definition, dividing by WB cancels it out.

In our case, with 3 wheels of the same cornering stiffness, this can be simplified down to

Neutral steer is when SM = 0, which means LG = WB/3 in our case.

Understeer is achieved when SM > 0, and the CG is ahead of the NSP which in turn means LG/WB < 1/3. This is considered the more stable setup.

Oversteer occurs when SM < 0 and the CG is behind the NSP. This means LG/WB > 1/3 and is considered unstable.

For more info on over and understeer; see this.

This will be elaborated on further. Typical American passenger cars have an SM of ~0.06 while sports cars typically come closer to neutral and oversteer characteristics (Ferrari Monza hits an SM of around 0.003).

When turning, the side load from before becomes the centrifugal force. With this model, the steering angle can be described with the following equation

Re-writing this equation by replacing slip angles alpha yields the following equation.

 

where W_f is the weight on the front axle and W_r is on the rear. This can be further simplified by introducing the understeer gradient and simplifying the lateral acceleration.

The understeer gradient is a performance metric that also dictates under/oversteer. It is defined as the following

 

The final equation can (somehow) be written, to include static margin, as

Given this equation, and the one with the understeer gradient (K) are equivalent equations, it can be seen that SM and K are the same in signs. That is, if SM = 0, K = 0; SM > 0, K > 0 etc.

This means we can further define our under/oversteer criteria. A key step is observing what occurs to the steering angle, δ, as the lateral acceleration term a_y increases.

 

Neutral Steer → K = 0 = SM, Slip_F = Slip_R

Here, the steering angle stays at a constant 57.3WB/R. This, however, implies that more lateral force is needed at each end of the vehicle, which means the slip angles would need to increase (or so the paper says; I don’t really follow this logic based on the given equations but it does make sense logically)

Understeer → K > 0, SM > 0, Slip_F > Slip_R

It can be seen that if these variables are positive, then the steering angle would need to increase relative to 57.3WB/R as the lateral acceleration increases. This indicates the understeer-ey behaviour of the vehicle.

The benefit of this is that the vehicle becomes self-correcting. That is to say, if the steering angle follows neutral steer, then the lateral acceleration must change. Given the following equation for lateral acceleration

it can be seen that either the radius must increase, leading to the understeer characteristic OR the velocity must decrease in order to maintain turning radius R.

Oversteer → K<0, SM<0, Slip_F < Slip_R

Opposite to the above, to achieve a given lateral acceleration, the steering angle must decrease, relative to neutral steer. Due to the rear slipping more than the front, if the driver were to make no correction to the steering relative to neutral steer, the back of the vehicle would “step out” and slip more than the front, causing the radius to decrease. This decrease in turning radius means more lateral acceleration which in turn requires EVEN MORE steering correction. This is why oversteer is widely considered as “unstable”.

3-Wheel Design Considerations

When looking at 3 wheels, a slight modification needs to be made to the understeer gradient and static margin equations. Instead of using C_f bar and C_r bar, they are instead replaced with C_f and C_r.

This is simply modifying the values present in the bicycle model and does not change the underlying performance metrics. This means that the same conditions for under/oversteer are the same for 3 wheels and 4 wheels; with the only difference being in the formula.

With only 2 wheels at the front and 1 wheel in the back, it is important to note that only lateral weight transfer between tires can occur at the front. This means, that due to load sensitivity, the front stiffness would decrease, which can increase the K value as lateral acceleration increases (assuming steering angle stays constant).

This means that the K value CAN be negative at the start but quickly become positive given increasing lateral acceleration.

This is still indicative of a stable vehicle.

This means that, in theory, the maximum weight on the rear axle can be increased from 33.33% up to 36% while maintaining the same stability.

Tipping of 3-Wheel Vehicle - Tipping Test

The diagram that will be used for reference here is as follows.

The vehicle pictured above is in a right-hand turn, with subscript “i” denoting inside and “o” denoting outside. The height of the CG is HG and the distance from the front axle to the CG is LG.

Although slipping can occur before tipping (somehow, the paper says the largest value of a_y that the vehicle will experience is equal to the coefficient of lateral friction at the tires), it is still wise to design the vehicle to a higher a_y since tires can bump while sliding which can cause tipping.

In the analysis done in the paper, it was assumed the tires were not sliding, therefore allowing us to isolate and examine the lateral forces needed to tip the car. When this happens, WFi will be 0. This lateral acceleration can be expressed as Fc, measured in g’s (note this could be gravity using imperial units)

The paper also explores how this lateral acceleration value, Fc, can be determined using the tipping table angle outlined in the regulations.

For ASC regulations, the car must be able to withstand a 45-degree tipping table. This gives us an Fc of at least 1.

This is the equation for a 4 wheeler

 

Braking Weight Transfer

Under braking, the following side view model can be used. In this scenario, the car may have 3 or 4 wheels.

Using this model, the following equation can be found.

F_t, which is ambiguously described in the paper, is the target % of weight transfer. That is to say, the percentage of the total weight on the rear axle that would be desired to leave the rear axle under braking. UMinnesota used F_t of 30%, which indicated that 30% of the default rear weight was transferred to the front axle.

F_b is the prescribed max braking deceleration, which in our case, is 1g minimum.

Glossary

Note: Underlined terms have definitions in expandable sections above.

WB - Wheelbase, the distance between the rear and front axle

CG - Center of Gravity

HG - The height of the CG

TR - Track, the distance between the tires on the same axle

NSP - Neutral Steer Point, the point at which a lateral load can be applied to the vehicle without inducing rotation (yaw)

SM - Static Margin, the distance from the CG rearward to the NSP divided by the wheelbase

K - Understeer gradient, performance indicator indicating under and oversteer.

LG - Distance rearward from the front axle to the CG

LNSP - Distance rearward from the front axle to the NSP

C_f - Front TIRE cornering stiffness

C_r - Rear TIRE cornering stiffness

C_f bar - Sum of C_f for all tires on the axle

C_r bar - Sum of C_r for all tires on the axle

W_f - Weight on the front axle

WF_i - Weight on front inside wheel

WF_o - Weight on the front outside wheel

W_r - Weight on the rear axle

a_y - Lateral acceleration; can be present through an applied force OR the centrifugal force

δ - Delta, steering angle

Slip_F - front tire slip angle; the angular difference between the front tire’s direction and the actual velocity

Slip_R - rear tire slip angle; the angular difference between the rear tire’s direction and the actual velocity

Reading List

https://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.633.5587&rep=rep1&type=pdf