Dynamics Simulation Software

Adams (Automated Dynamic Analysis of Mechanical Systems) by MSC Software/Hexagon

 

Features

  • Engineers can evaluate and manage the complex interactions between disciplines including motion, structures, actuation, and controls to better optimize product designs for performance, safety, and comfort.

  • Along with extensive analysis capabilities, Adams is optimized for large-scale problems, taking advantage of high performance computing environments.

  • Utilizing multibody dynamics solution technology, Adams runs nonlinear dynamics in a fraction of the time required by FEA solutions.

  • Loads and forces computed by Adams simulations improve the accuracy of FEA by providing better assessment of how they vary throughout a full range of motion and operating environments.

Cost

  • Student version of MSC Adams is free but a license is required for running extensions like Adams car, Adams Tire, etc.

  • Simulation software is free for ASC and WSC teams (application required)

Useful Adams Extensions

Adams Car

  • Analysis of suspension, steering and full-vehicle maneuvers

  • Easy integration of control systems into vehicle models

  • Creation or import of component geometry in wireframe or 3D solids

  • Extensive library of joints and constraints to define part connectivity

  • Model refinement with part flexibility, automatic control systems, joint friction and slip, hydraulic and pneumatic actuators, and parametric design relationships

  • Comprehensive linear and nonlinear results for complex, large-motion designs

  • Comprehensive and easy to use contact capabilities supporting 2D and 3D contact between any combination of modal flexible bodies and rigid body geometry

Adams Tire

  • Use with Adams Car, Adams Chassis, Adams Solver, or Adams View for adding tires to your mechanical model in order to simulate maneuvers such as braking, steering, acceleration, free-rolling, or skidding

  • Model the forces and torques that act on a tire as it moves over roadways or irregular terrain

  • Calculate the forces and moments that tires exert on a vehicle as a result of interaction between the tires and the road surface

  • Apply handling analyses to study vehicle dynamic responses to steering, braking, and throttle inputs

  • Apply ride and comfort analyses to assess the vehicle’s vibrations due to uneven roads with short wavelength obstacles, such as level crossings, grooves, or brick roads

  • Apply 3D contact analyses to generate road load histories and stress and fatigue studies that require component force and acceleration calculation

Adams Car Ride

  • Model and simulate the ride quality of ground vehicles

  • Create Adams Car assemblies of suspensions and full vehicles

  • Analyze model to understand their performance and behavior

  • Use modeling elements important for ride quality as in Adams Car models

  • Analyze the modeling elements independently from other systems using a modeling element test rig

  • Use four-post test rig to support a variety of time-domain analyses

Adams Smart Driver (strategy)

  • Bring a vehicle to its dynamic limits or near targets you define

  • Improve handling, durability, or ride performance of the vehicle model based on predicted performance Adams SmartDriver computes

  • Investigate system-level dynamics of the vehicle model, while requiring minimal setup

  • Calculate a limit (maximum performance) speed profile over the reference path

  • Check the speed profile using a fast, simplified vehicle model

  • Perform an analysis of vehicle states over the trajectory, searching for path locations that cannot be traveled with the current target speed during the full dynamic simulation

  • Calculate four additional limits using the parameters specified and theoretical limits of the vehicle

  • Creates a speed profile that brings the vehicle to both vehicle limits and user-defined ones

Adams Car Chassis (structures)

  • Simulate full vehicle events (such as steady state drift, throttle off in turn, and constant radius)

  • Simulate half vehicle events including dynamic load case and static vehicle characteristics

  • Use with Adams Insight to perform systematic experiments on vehicle model

  • Study the effect of multiple design variations

  • Optimize the design

  • Address the robustness issue

Links

https://www.mscsoftware.com/product/adams

https://www.mscsoftware.com/student-editions

https://www.mscsoftware.com/formula-student

CarSim/SuspensionSim by Mechanical Simulation

 

Features

CarSim

  • CarSim is a software tool for simulating the dynamic behavior of passenger vehicles and light-duty trucks.

  • It uses 3D multibody dynamics models to accurately reproduce the physics of the vehicle in response to controls from the driver and/or automation: steering, throttle, braking, and gear shifting.

  • Environmental conditions include a 3D ground/road surface as well as aerodynamic and wind effects.

  • High Fidelity Vehicle Models: CarSim includes detailed math models for all combinations of vehicles with independent, solid axle, and twist beam suspensions. Optional features in the math models add degrees of freedom to handle one and two axle trailers, flexible chassis frames, and flexible powertrain mounts.

  • Modular Vehicle Definition: automobile sub-systems are defined with parameters and tables that can be obtained from published data, engineering tools, and test rigs. When data is not available, you can use the real-world data provided in our sample datasets. CarSim’s modular, parameter-based design approach lets you modify parameters and run simulations any time during the design cycle.\

  • Automobile Performance Metrics: CarSim provides open-loop and closedloop driver models with advanced features to help engineers quickly discover a vehicle’s limit capabilities or its optimal path through a complex maneuver. These technologies are demanded by manufactures who must certify compliance with worldwide ISO and ECE stability control regulations.

  • CarSim Applications: ABS Braking, Electronic Stability Control, Adaptive Cruise Control, Active Suspensions, Electronic Power Steering, Rollover Detection, Hybrid Powertrains, Fuel Economy Studies

SuspensionSim

  • SuspensionSim simulates quasi-static Kinematics and Compliance (K&C) tests applied to suspension systems. SuspensionSim models include both kinematics and compliance effects of joints.

  • A Model Builder can assemble new suspension models from existing templates (reusable datasets), and design new datasets as needed.

  • The multibody program in SuspensionSim can assemble complicated systems, built with SuspensionSim Bodies, Points, Joints, and Vectors. Joints include ball joints, axial springs, generic axial Joints with user-defined controls for motion or load, or nonlinear force/deflection behavior, 3D bushings, and generic 3D Joints with user-defined controls for motion or load, or nonlinear force/translation or moment/rotation behavior.

Cost

  • CarSim is available at a discounted price for university race teams like Formula SAE and Baja SAE

  • Some of the englab computers already have CarSim

Links

CarSim Overview

SuspensionSim Overview

https://www.carsim.com/downloads/pdf/SuspensionSim_Handout_Letter.pdf

https://www.carsim.com/downloads/pdf/CarSim_Introduction.pdf

https://www.carsim.com/downloads/pdf/carsim_handout.pdf

Education (Mechanical Simulation)

Simcenter by Siemens

 

Features

  • Accelerate the design of robust chassis components and subsystems like steering and braking, shock absorbers, active roll stabilizer bars and any mechatronic system related to chassis.

  • Effectively predict vehicle dynamics performance and accelerate decision-making on vehicle layout using a modular and scalable approach that provides increased modeling relevance for early phases of vehicle design.

  • A template-based, easy-to-use modeling approach enables you to run simulations faster than real time for controls validation. This modeling continuity closes the gap between vehicle mechanical engineering and controls engineering, increasing system quality and avoiding late problems that impact time-to-market.

Cost

  • Student software available I think?

Links

Vehicle system dynamics simulation

Simcenter simulation software

Automotive Simulation Models (ASM) - Vehicle Dynamics by dSPACE

Features

  • The ASMs are a tool suite which consists of simulation models for automotive applications that can be combined as needed.

  • The models support a wide spectrum of simulations, starting with individual components like combustion engines or electric motors, to vehicle dynamics systems, up to complex virtual traffic scenarios.

  • The models can be handled easily and intuitively with ModelDesk, the graphical user interface.

  • For realistic vehicle simulation, the vehicle model is designed as a multibody system. The model consists of elements such as a drivetrain with elastic shafts, a table-based engine, two semi-empirical tire models, a nonlinear table-based vehicle suspension model with kinematics and compliance, a steering model, and aerodynamics.

  • An environment with a road, maneuvers, and an open- and closed-loop driver is included as well. All parameters can be altered during run time.

  • To simulate brake systems, models of a dual-circuit hydraulics system and a pneumatics system are available as add-ons.

Cost

  • Discounted education packages exist

Links

Recommendations

Adams and CarSim/SuspensionSim are strong contenders due to student and design team discounts and their wide range of features. Both also look more accessible and user friendly.

  1. After discussing dynamics simulation software with the formula motorsports team and gaining their experience with them, it was concluded we should not continue with investing time into these packages. The main reason is how tricky they can be to use, and instead of gaining insight on the design, you will instead be trouble shooting for a very long time. Their recommended solution was to preform the calculation through MatLab scripts as it would give a better foundational knowledge of the physics and be much more efficient.