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Infusion:

  • Works best for simpler parts that will be manufactured more than once

  • Slow process, not ideal for high production rate

  • Much harder for larger and more complex parts

  • Produces lots of waste and is very expensive when the parts are only made once since each infusion requires

Wet layup:

  • A very messy process

  • Requires a lot of skill and experience to make a good part

  • Very labor intensive

  • Not good for making several of the same part

  • Cannot have a very detailed part

  • Poor corner consolidation

Thermoforming:

  • Products can be broken if they’re stretched too much or exposed to extreme temperatures

  • More wasteful than the conventional methods because of this

  • Restricted to making parts with thin walls

  • Walls can be uneven and have weak spots

  • Cannot make as versatile a part as other methods

Vacuum forming:

  • May need to do additional finishing work after vacuum forming a part

  • Vacuum forming cannot produce a very detailed part

  • Clear or light-colored parts can show debris from the mold

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