Goal: Understand the higher level functionality and purpose of suspension in a race vehicle
Notes from: Race Car Vehicle Dynamics
There is no single best geometry, it depends on the rest of the characteristics of the car
An independent suspension (suspension that allows each wheel to move independently of one another when subjected to an external load) is intended to control the wheel motion relative to the body of the car in only one path (up and down)
The study of independent suspension geometries is to determine how to restrain the knuckle to limited motion in five directions.
5 degrees of restraint (DOR) requires 5 tension-compression links
A-Arm = 2 links
McPherson strut = 2 links
Solid axle (or beam axle) requires 2 degrees of freedom (up/down and roll) → 4 DOR
Instant center (IC) - the projected imaginary pivot point of all the linkages at a specific position of the linkage
Instant axis - the front view and side view instant centers connected by an axis
Independent suspensions have 2 instant center and 1 instant axis
Solid axles have 2 instant axes
Sprung vs unsprung mass
Sprung mass is everything that is supported by springs from the suspension. This includes the chassis, motor, transmission, body, and passengers
Unsprung mass moves up and down with the wheels as they travel over bumps, potholes and other obstructions. This includes the wheels, tires, brake assemblies, differential, hub motors.
Semi-sprung parts are usually attached to both the wheel and to a sprung component. This includes shock absorbers and struts, control arms and other suspension parts and some steering components.
Independent Suspensions
Roll Center Height
Found by projecting a line from the center of the tire-ground contact to the front view instant center. This is done for both sides of the car. Where the two lines intersect is the roll center of the sprung mass of the car, relative to the ground.
Not necessarily at the centerline of the car, especially with asymmetric suspension geometry or once the car assumes the roll angle in a turn.
The roll center establishes the force coupling point between the unsprung and the sprung masses.
The roll center height defines the trade off between the relative effects of the rolling and nonrolling moments
The higher the roll center the smaller the rolling moment about the roll center (which must be resisted by the springs) but the lateral force acting at the roll center is higher off the ground. The lateral force x the distance to the ground is called the nonrolling overturning moment.
The horizontal-vertical coupling effect also affects the desired roll center height. The lateral force from the tire generates a moment about the instant center.
If the roll center is above ground level, the moment pushes the wheel down and lifts the sprung mass; this is called jacking.
If the roll center is below ground level (possible with SLA suspension) the moment will push the sprung mass down.
Suspension Geometries
Camber Angles:
The goal is to maximize the grip by keeping the tire orientated perpendicular to the ground
Lateral tire scrub is increased when you try to optimize camber angles
Wears tires
For Solar cars, minimizing lateral scrub is arguably more important than optimizing camber for efficiency reasons
Cornering isn't as important for solar cars at the speed they are travelling at
Caster Angles:
Positive Caster helps the car to travel in a straight line if the driver takes hands off of the wheel
Adding caster also increases tire scrub
Toe Angle:
Most efficient is zero toe
Some toe can help improve stability of the vehicle at the cost of increased tire scrub
Scrub Radius:
True zero scrub radius is most efficient but can result in less stable steering feel
Rear wheel drive
Positive scrub radius in the rear suspension can help improve straight line tracking
On front
Slightly, negative scrub radius can help with maintaining stability in scenarios like sudden tire deflation or hitting standing water
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