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Background

 Background
  • There are 4 wheel covers, each with a thickness of 1/4”

    • The front wheel covers are different from the rear covers

  • The wheel covers sit flush against a flange on the side panel (also 1/4” thick)

Research and Concept Development

 Concepts and Options:

1.0 Bolts

  • Nuts and bolts provide a simple solution to mounting the wheel covers (similar to what was done on MS12 with the windshield)

  • Pros: simple initial installation process, only requires holes to be drilled into panels

  • Cons: difficult installation/removal process due to the bottom face of the cover

    • not very convenient as it requires reaching in from the door or trunk opening to tighten the nut

  • NOT FEASIBLE

2.0 Base Nut or Floating Nut

  • involves a nut adhered to the side-panel side, and a fastener through the wheel cover panel

    • this way, the fastener can be tightened from the outside without requiring any tools/hands on the inside of the vehicle

  • relatively simple installation/removal process and initial assembly

  • need to ensure the bolt heads are as flush as possible to the vehicle’s outer surface

  • Base nut:

Base Nut

3.0 Quarter-Turn Fasteners

4.0 Clip-on or Snap-in Nuts

Calculations

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Final Design

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Selected Design:

2.0 Floating/Base nut or 4.0 Quarter-turn fastener or Combination of 2.0 and 4.0 ?

To do:

  • spec OTS parts, fasteners

  • compare costs

  • update CAD

Manufacturing and Assembly Plans

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