Interiors W2021 Planning

This document outlines the tasks for the Interiors team for the Winter 2021 term.

Term Goals

Project	Goal	OG Date	Date (March)	Priority
Catamaran Cover	Complete manufacturing	2 months End of February	2 months End of April	HIGH
Seats	Complete manufacturing mockup needs to be done as early as possible for any changes for manufacturing	2 months End of April	2 Months	HIGH
Doors	Complete manufacturing plan ** Any Structures changes to hinges need to be communicated	2 months End of February	2 Months	HIGH
Trim	Complete detailed design Started manufacturing plan	4 months End of April		MEDIUM
Dashboard	Complete detailed design Started manufacturing plan	4 months End of April		MEDIUM
Displays	Ensure Infotainment display works Complete design of Driver Display Wires for strategy dashboard Wires for telemetry dashboard	2 months End of February	4 months End of April	LOW “easiest”

Manufacturing Projects

Project	Task	Time Allocation	Status
Catamaran Cover + Seats	Obtain all materials required for manufacturing the catamaran cover (MDF, layup consumables) Finish assembly plan	BOT	IN PROGRESS All MDF for catamaran cover by mid-march, mdf for seats and doors by EOT
Catamaran Cover	Install catamaran items on bottom panel + chassis	2 weeks	NOT STARTED
	Manufacture Major Battery Box Panels (bottom + side walls + lid) • Machine Molds • Fabricate tooling • Fabricate panels	3 weeks	NOT STARTED
	Manufacture Internal Parts • 3D printing • Cutting and thermoforming polycarbonate	3 weeks	NOT STARTED
	Dry Run Assembly with Electronics • Install electronics and battery modules • Mark part locations • Test fit catamaran cover into car → Will gate electrical	1 week	NOT STARTED
	Final Assembly • Epoxy internal components • Install electricals • Permanent mounting of catamaran cover to chassis	2 weeks	NOT STARTED
	External Finish • Add fabrics and other cosmetic trim to battery box NICE TO HAVE	TBD	NOT STARTED
Seats	Seats Mock-up (optional) • Fabricate and install flat panels in wood to verify seating position, harness pass-thru, visibility, steering wheel and pedal position • May need to mock-up seatback using flat sheets	1 week	DONE
	Manufacture Seats Flat Panels • Machine Molds • Fabricate all seats flat panels in carbon fibre (can include ballast box too if also flat panels) • Bond flat panels to bottom panel/structural elements	2 weeks	NOT STARTED
	Manufacture Seatbacks • Fabricate tooling for non-flat panels • Fabricate non-flat seatback panels • Install seatbacks into car	2 weeks	NOT STARTED
	Finishing Touches • Fabricate foam padding and cushions and install • Fabricate and install remaining fabric coverings • Fabricate and install headrest • Ballast box finishing touches (lid, tie-downs) • Install harnesses	TBD	NOT STARTED

Contingency Planning

If lockdown happens, manufacturing will be impacted as long as lockdown remains

Design Projects (Trim + Dashboard)

Task	Time Allocation	Status
Finalize Research + Concepting	2 weeks	IN PROGRESS
CAD design	4 weeks	IN PROGRESS
Materials Selection	2 weeks	IN PROGRESS
Supplier Interfacing Assembly Plan	TBD	NOT STARTED

Core Team

Name (Term)	Responsibilities	On-site Capacity
Renzo (Co-op)	• Leading manufacturing of catamaran cover • Form factoring of dashboard	On-site
Kristen (Co-op)	• Assisting with manufacturing • Leading design for displays • Infotainment liasing w/ Firmware	On-site
Sheila (School)	• Leading manufacturing of seats	On-site
Cordelia (School)	• PM for dashboard • PM for seats	Remote
Lovisa (Co-op)	• PM of trim	Remote
Joy (School)	• Assisting with manufacturing • Form factoring of doors (door handle)	On-Site Dependent on COVID situation
Geoffrey (Co-op)	• Form factoring of trim • Form factoring of doors • Assembly plan for doors	Remote

Onboarding Project

Onboarding Project Instructions