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This document outlines the methods of manufacturing as well as the equipment needed for such methods.

Machining Plugs

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Part

MDF Dimensions (mm)

Order

BatteryBoxWallPlug

309.65 x 1170 x 20 (x3 sheets)

BatteryBoxBottomPlug

795.66 x 1170 x 25.4

BatteryBoxLidPlug

808.36 x 1170 x 20 (x3 sheets)

RearElecLeftWallPlug

309.65 x 1062.45 x 20 (x4 sheets)

RearElecRightWallPlug

309.65 x 1062.45 x 20 (x4 sheets)

RearElecBottomPlug

753.76 x 1001.66 x 25.4

RearElecLidPlug

798.36 x 1071.06 x 20 (x3 sheets)

Total Order

Battery Box Section (BB)

  • BatteryBoxWallPlug

  • BatteryBoxBottomPlug

  • BatteryBoxLidPlug

Rear Electronics Section (RE)

  • RearElecLeftWallPlug

  • RearElecRightWallPlug

  • RearElecBottomPlug

  • RearElecLidPlug

Molds and Final Parts

Mold Manufacturing Plan

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Final Part Manufacturing Plan

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Order of Manufacturing (First to Last)

Method

BB Bottom

Wet Layup

RE Bottom

Wet Layup

BB Wall (x2)

Infusion

BB Lid

Infusion

RE Right Wall

Infusion

RE Left Wall

Infusion

RE Lid

Infusion

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