Skip to end of metadata
Go to start of metadata

You are viewing an old version of this page. View the current version.

Compare with Current View Version History

« Previous Version 11 Next »

Ownership

Testing/Validation DRI

Contributors

Project DRI

Ivan Cao (Deactivated)

None

Daphne Lai (Deactivated)

Task Chart

Task

Status (type “/status”)

Notes

Find the main material for the cover

COMPLETED

Catamaran Cover Materials/Manufacture/Assembly Concepting

Research material specifications

IN PROGRESS

Hand to Renzo by the end of the week

Assistance Task List (type “/action item”)


Material Detailing

 Material strength of Acrylic (Plexiglas), PETG 3D printed plastics.

[1] Acrylic
Yield Strength: 64.8 - 83.4 MPa (Average value: 75.4 MPa)
Young’s Modulus: 2.76 - 3.30 GPa

Flexural Modulus: 2.96 - 3.30 GPa
Flexural Yield Strength: 98.0 - 125 MPa (Average value: 109 MPa)

[2] PETG
Yield Strength: 28.3 - 58.6 MPa
Young’s Modulus: 1.10 - 20.3 GPa (Average value of 2.65 GPa)

Flexural Modulus: 1.17 - 2.76 GPa
Flexural Yield Strength: 39.2 - 88.9 MPa (Average value of 69.5 MPa)

In short, Plexiglas is a strong enough viable alternative for the side walls of the cover.

Gel-coat
Protective finishing layer for composite surfaces.
Leaves a hard smooth surface good for sticking on adhesive.
Requires sanding and buffing for a smooth surface.
If painting the cover, apply gel-coat first then paint over it.

Source:
[1] http://www.matweb.com/search/datasheet.aspx?bassnum=O1303
[2] http://www.matweb.com/search/datasheet.aspx?matguid=4de1c85bb946406a86c52b688e3810d0

 Material Strength of Fiberglass Foam Core Composite.

Assuming quarter inch thickness of all fiberglass (no foam core).
This is to make calculations easier, results might be the same with a foam core or even better.

Fiberglass composite flexural strength- 350Mpa.
Fiberglass board of dimensions 0.7m x 0.5m x 0.00635m.
2 x 70kg humans acting as force.
3 point bend test.

Result stress is 72MPa using formula below.
Stress is less than yield strength.

Which means a quarter inch thickness is more than enough and could be thinner.
Note that results are theoretical, but results are no where close to yield strength.

Math


Manufacturing Detailing

Table of Processes (type “/h4”)

Process Name

Details

Notes


Assembly Detailing

  • No labels