Material | Temperature Ranges | Light Transmittance | Pros | Cons | Brands |
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Polycarbonate | Maximum Service Temp: 96 - 120C Glass Transition Temp: 147C Melting Temp: 155C Minimum Service Temp: -46.2 - -37.2C | 88% - 90%
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Acrylic | Maximum Service Temp: 56.9C Glass Transition Temp: 109C Melting Temp: 160C (a lot of pages say the acrylic can withstand ~80C) Minimum Service Temp: -74.2 - -66.2C | 92% - 93%
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PETG (Polyethylene Terephthalate Glycol) | Glass Transition Temp: 80C Melting Temp: 265C | 85% |
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**cars typically use polycarbonate as their headlight lens material and are typically 3-5mm thick
**some inner lens designs require 35mm thick
**concave mirror is used in the headlights of vehicles as a reflector. a bulb is placed at the focus of a concave mirror so the light rays coming from bulb are collected and after reflection we get a strong beam of light