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Foam/MDF Dimensions

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798.36 x 1071.06 x 20

Order of Manufacturing (First to Last)

Method

BB Bottom

Wet Layup

RE Bottom

Wet Layup

BB Wall (x2)

Infusion

BB Lid

Infusion

RE Right Wall

Infusion

RE Left Wall

Infusion

RE Lid

Infusion

Part

MDF Sheet Absolute Dimensions (mmin)

Order (in)

BatteryBoxWallPlugBatteryBoxWallMold

30912.65 x 1170 x 20 (x3 sheets)

1.5” x 4” x 20mm (x3 sheets)

BatteryBoxBottomPlug

795.66 x 1170 x 20 (x2 sheets)

3” x 4” x 20mm 19 x 46.06 x 2.36

14 x 48 x 2 (x2 sheets)

BatteryBoxLidPlugBatteryBoxLidMold

80832.36 55 x 1170 x 20 (x3 sheets)3” x 4” x 20mm (x3 46.06 x 2.78

34 x 48 x 2 (x2 sheets)

RearElecLeftWallPlugRearElecLeftWallMold

30912.65 19 x 106241.45 x 20 (x4 sheets)1.5” x 3.5” x 20mm (x4 83 x 3.03

14 x 48 x 2 (x2 sheets)

RearElecRightWallPlugRearElecRightWallMold

30912.65 19 x 106241.45 x 20 (x4 sheets)1.5” x 3.5” x 20mm (x4 83 x 3.03

14 x 48 x 2 (x2 sheets)

RearElecBottomPlugRearElecLidMold

75332.76 63 x 100142.66 x 20 (x2 sheets)84 x 2.5” x 3.5” x 20mm 59

34 x 48 x 2 (x2 sheets)

RearElecLidPlug

Final Order

48 x 96 x 2 (x3 sheets)

3” x 4” x 20mm (x3 sheets)

Final Order

1.5” x 4” x 20mm (x11 sheets)

3” x 4” x 20mm (x10 sheets)

Molds and Final Parts

Mold Manufacturing Plan

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Final Part Manufacturing Plan

+ 3 sheets extra = 6 sheets (Foam)

48 x 96 x 3/4 (x8 sheets) + 3 sheets extra = 11 sheets (MDF)

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