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name2020-10-03

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Due to technical issues with manufacturing the bottom panel, it was no longer possible to manufacture a structural bottom panel. To accommodate for this change in design, additional tubes were added to the Chassis to support passenger weight. Tubes have been added underneath the seats of the driver and passengers. An additional semi-structural floor would be added on top of these tubes to provide more structural integrity.

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Chassis simulations had to be carried out to ensure that the new chassis re-design still passes vehicle collision scenarios. The following are the results for the simulations. Since the design features only the chassis being structural, only the beam tool was used in this stress analysis of the vehicle collisions. The minimum combined stress and the maximum combined stress.

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Concerning Vehicle Collision Results Overview

This table outlines vehicle collision scenarios that were above the magnitude of 300 MPa

Vehicle Collision

Minimum Combined Stress (MPa)

Maximum Combined Stress (MPa)

Notes

A Pillar

100300

910

B Pillar

70-388

195

Back Bar

40

170

C Pillar

70

350359

Front 30 Wall

30

265

Front 60 Wall

150

305

Front Bar

55

150

Side 30 Wall80

390

Side 60 Wall

20

120

Top 30 Wall

350-320

1410335

Top 60 Wall205

1540

Top230

-336

535327

4130 Chromoly Steel Material Properties

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