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Foam/MDF Dimensions

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Total

Order of Manufacturing (First to Last)

Method

BB Bottom

Wet Layup

RE Bottom

Wet Layup

BB Wall (x2)

Infusion

BB Lid

Infusion

RE Right Wall

Infusion

RE Left Wall

Infusion

RE Lid

Infusion

Part

MDF Absolute Dimensions (mmin)

Order (in)

BatteryBoxWallPlug

309.65 x 1170 x 20 (x3 BatteryBoxWallMold

12.19 x 46.06 x 2.36

14 x 48 x 2 (x2 sheets)

BatteryBoxBottomPlugBatteryBoxLidMold

79532.66 55 x 1170 46.06 x 252.4

BatteryBoxLidPlug

808.36 x 1170 x 20 (x3 78

34 x 48 x 2 (x2 sheets)

RearElecLeftWallPlug

309.65 x 1062.45 x 20 (x4 RearElecLeftWallMold

12.19 x 41.83 x 3.03

14 x 48 x 2 (x2 sheets)

RearElecRightWallPlug

309.65 x 1062.45 x 20 (x4 RearElecRightWallMold

12.19 x 41.83 x 3.03

14 x 48 x 2 (x2 sheets)

RearElecBottomPlugRearElecLidMold

75332.76 63 x 100142.66 84 x 252.4

RearElecLidPlug

798.36 x 1071.06 x 20 (x3 59

34 x 48 x 2 (x2 sheets)

Final Order

Battery Box Section (BB)

  • BatteryBoxWallPlug

  • BatteryBoxBottomPlug

  • BatteryBoxLidPlug

Rear Electronics Section (RE)

  • RearElecLeftWallPlug

  • RearElecRightWallPlug

  • RearElecBottomPlug

  • RearElecLidPlug

Molds and Final Parts

Mold Manufacturing Plan

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Final Part Manufacturing Plan

48 x 96 x 2 (x3 sheets) + 3 sheets extra = 6 sheets (Foam)

48 x 96 x 3/4 (x8 sheets) + 3 sheets extra = 11 sheets (MDF)

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