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Type

Description

Advantages

Disadvantages

Price / Purchase links

Silicone Resin (SR)

Confromational Coating using a Silicon Resin Base

  • Higher working temperature (-40C to 200C) 

  • High chemical and general resistance protection

  • Challenging removal (need special solvents, long soaking periods and even brushes)

  • Expensive

$37CAD - https://uk.farnell.com/electrolube/fsc400/coating-silicone-flexible/dp/1616570 ($37)

Acrylic Resin (AR)

Confromational Coating using a Silicon Resin Base

  • Most Affordable

  • High Dielectric Strength 

  • Very easy to remove (using a variety of solvents)

    • Good for reworking and debugging

  • Simple drying process (<20 minutes)

  • Working temperature range: -40C to 60C (short term protection to 100C)

  • Not the best in class at protection but still sufficient

https://www.mouser.ca/ProductDetail/MG-Chemicals/844AR-340G?qs=T3oQrply3y9urZcHv3hIkA%3D%3D$16CAD -

$28 but free shipping to Canada https://ukwww.farnellamazon.com/electrolube/apl400h/coating-conformal-acrylic/dp/3026838?st=Conformal%20Coatingca/MG-Chemicals-Acrylic-Lacquer-Conformal/dp/B008OA7178/

Potting Materials

Potting uses a "pot" in the form of a case, shell or similar enclosure, to completely cover the board, protecting it from the surrounding environment - a tough form-fitted shell around the board.

  • potting cases are secure

  • offer dielectric protection

  • safeguard the PCB from the polluting effects of acids, bases, corrosion, salt and most solvents

  • Very challenging to remove for reworking/debugging

  • No ventilation

Due to these downsides of potting, it would not be feasible for our purposes.


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https://www.techspray.com/conformal-coating

Tech Sheet for Acrylic Resin (first link): https://www.mouser.ca/datasheet/2/265/tds-844ar-a-1600563.pdf

Todo

  1. Continue Discussion with other Solar Car Teams on reddit