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Foam/MDF Dimensions

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Battery Box Section (BB)

  • BatteryBoxWallPlug

Image Removed
  • BatteryBoxBottomPlug

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  • BatteryBoxLidPlug

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Rear Electronics Section (RE)

  • RearElecLeftWallPlug

Image Removed
  • RearElecRightWallPlug

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  • RearElecBottomPlug

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  • RearElecLidPlug

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Molds and Final Parts

Mold Manufacturing Plan

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title"part name" Mold CAD (Can be found on GrabCAD)

Final Part Manufacturing Plan

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title"name of mold type"

Order of Manufacturing (First to Last)

Method

BB Bottom

Wet Layup

RE Bottom

Wet Layup

BB Wall (x2)

Infusion

BB Lid

Infusion

RE Right Wall

Infusion

RE Left Wall

Infusion

RE Lid

Infusion

Part

Absolute Dimensions (in)

Order (in)

BatteryBoxWallMold

12.19 x 46.06 x 2.36

14 x 48 x 2 (x2 sheets)

BatteryBoxLidMold

32.55 x 46.06 x 2.78

34 x 48 x 2 (x2 sheets)

RearElecLeftWallMold

12.19 x 41.83 x 3.03

14 x 48 x 2 (x2 sheets)

RearElecRightWallMold

12.19 x 41.83 x 3.03

14 x 48 x 2 (x2 sheets)

RearElecLidMold

32.63 x 42.84 x 2.59

34 x 48 x 2 (x2 sheets)

Final Order

48 x 96 x 2 (x3 sheets) + 3 sheets extra = 6 sheets (Foam)

48 x 96 x 3/4 (x8 sheets) + 3 sheets extra = 11 sheets (MDF)

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