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Depending on whether you’re onsite (in the bay) or offsite (remote), you will gain exposure to different elements.

These are the main tasks to be completed from Fall 2023 - onwards. Battery Box Deadlines - MSXV

For onsite members, you’ll gain exposure to:

  • Battery module engineering and manufacturing including but not limited to:

    • Spot welding

    • 3D printing

    • Manufacturing techniques

    • Adhesives

    • Bolted connections

    • High voltage safety

    • Battery testing strategies

  • Attending weekly team check-ins and working sessions over the web on discord / in-person @ the bay (Sedra Student Design Center in E7!)

For offsite members, you’ll gain exposure to:

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Communication for Getting Started

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Battery Box Co-lead: Owen Li

When: Anytime remote!

Pic of Jenna

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Battery Box Project Manager: Jenna

Kim

K

Note: Please direct all onboarding related questions to other members!

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When: Good most weekdays/weekends and anytime on Slack

Email: jy2kong@uwaterloo.ca

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Battery Box Co-lead: Donna Kim

Note: In charge of most of the onboarding activities. If confused who to ask onboarding related things about, ask Donna.

When: Onsite some weekends, available most weekday afternoons and always available on Slack

Email: d28kim@uwaterloo

.caImage Removed

Battery Box Junior Lead In-Training: Nicole Choe

When: Anytime remote, preferably through Slack. Onsite weekdays after 6pm, and on weekends!

Email: nfchoe@uwaterloo.ca

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Battery Box Junior Lead In-Training: Shem Kim

When: Anytime remote on Slack or email. Might not respond before 4:30PM on weekdays.

Email: s56kim@uwaterloo

.ca

Where to Go From This Page

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Estimated Time Commitment for Onboarding

Task

Estimated Time Needed (super rough estimate, actual time taken will vary by person and will most likely be shorter!)

Attending First General, Mech 101, and first Battery Box check-in

3.5 hours total

Working through Intro Project

4 hours per week for 3 weeks (12 hours total)

Current Projects

These are the main tasks to be completed from Fall 2023 - onwards. Battery Box Deadlines - MSXV

More details can be found in each task’s Trello card (we’ll introduce the Trello system during our first check-in!!) and by contacting each task’s project lead:

Project

Description

More Information

Auxiliary Battery

Smaller battery pack separate from the main batteries. Serves several purposes:

  • Ensures the car still moves even if the main battery pack malfunctions mid-race (imagine if our steering and braking suddenly stops while we’re driving at 50km/h)

  • Used for car start-up sequence (aux battery “boots up” the car before we utilize the main pack for safety reasons)

Relevant tasks:

Project Lead:

Darton Li

Jenna Kong

For more information:

Battery Module Manufacturing

Our main battery pack is made up of 9 modules connected in series, with each module being made up of Li-ion 21700 cells in a 4S8P configuration.

Relevant tasks:

  • Module manufacturing

  • Bolt selection for series connections

Project Lead: Donna Kim

For more information:

BMS (Battery Management System)

Battery packs are dangerous to use without an electrical system that checks its health/state (temperature, current, voltage, charge balance).

The BMS actively keeps track of the state of the modules and actively protects the cells while also informing the driver of the state of the pack.

Relevant tasks:

  • Making the BMS

  • Board mounts

Project Lead:

Jenna Kim

Kostubh

For more information:

  • Trello Card

Enclosure

The enclosure is the box that holds the main battery pack and also the BMS boards.

Relevant tasks:

  • Manufacturing finished product

  • Designing and CADING welding jigs

Managing HV ports (electrical integration)
  • Integration into car

Project Lead: Nicole Choe

(Contact Shem Kim if Nicole is unavailable)

For more information:

As you can see, Battery Box is a cool mix of Mechanical, Software, and Electrical engineering, meaning it’s perfect for Trons people of any background + if you’re interested in branching out to other engineering fields, or if you’re just interesting interested in trying everything!

Further Information

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